Quote History Quoted:
Well known issue with Todd Bailey products. Replace extractor spring (I use a rifle extractor spring, the gray one), extractor, and ejector lever with genuine HK parts. Problem solved.
View Quote
This is excellent advice IMHO. I have several Coharie Arms and Special Weapons guns and barreled receivers. A couple of them , the extractor worked okay but the TB extractor springs just didn't give the tension the extractor needed. I would highly suggest, when ordering the parts, I would by several rifle extractor springs. All it takes is one misfeed/bad mag, the shell gets cocked under the extractor, as the bolt group comes forward, the extractor spring gets hyper extended, and it is toast. Once the spring is bent, you can bend it back, but within a few rounds of use, the spring will loosen and there will be more feed problems.
As far as the language is concerned, this is a different firearm platform that has different terms. There is no "upper" and "lower". There is a barreled receiver, and trigger group. HK came up with the nomenclature for the firearm they designed, so that one person talking to the other, when they were not in the same room or reading from text, could follow how to take things apart and put them together properly. Yes it would be easier if all types of firearms used the same nomenclature for parts. By the same token, it would be handy if everyone on the planet spoke the same language. But we don't. So when in Rome... I would highly recommend you look over the MP5 Armorer's Manual http://www.scribd.com/doc/31788988/Hk-Mp5-Armorers-Manual so you can use the terms that are associated with the specific parts, so we are using the same part names to cut down confusion.
Can the front of grip housing housing move up and down on the "K" gun, or is it tight against the shelf? Again, TB guns are know for having shelf height issues. I have a bunch of clones and most all of them are built using TB receivers. I've had a bunch of grip housings "clipped" 0.010" too low. I hand fit each grip housing to each receiver so the grip housings are tight on the receiver shelf. If the "K" grip housing is clipped to high, the trigger pack won't be held tight against the tabs on the bottom of the frame. If the trigger pack is not up tight against the receiver, that will make the ejector low in the ejector groove of the bolt. So the shell will tend to be push up rather than out the ejection port. You have two 9mm guns. One of them runs. I would try swapping trigger packs and bolts from the one that runs to the one that doesn't. Also could be an issue with the grip housing?
As far as checking bolt gap, a $5.00 set of feeler gauges can be purchased at most any automotive store. Proper bolt gap should be between 0.010" and 0.018". A set of feeler gauges for a little greater than and less than those measurements would be best. There are specs and a basic how to on page 29. I hope you get both guns running soon. Please keep us updated.
Scott