I could have left out the target shooting portion. Just trying to get an idea of what is considered "too much" material removed for general purpose. I understand there is going to be a happy medium (or lesser of evil) in removing material, I just don't know what would be a good compromise. It's not like I intend to run a bunch of rounds through it in a hurry. I'd like to shoot at longer ranges, but I'm ok with being limited to a couple/few rounds before the barrel needs to cool off.
No, won't be doing the work myself. Unfortunately spare barrels are not available. Crossing my fingers that they start to appear in the next year or so, but by then won't matter to me. The gun is already at the shop for warranty work, I have inquired about having the barrel done while it's there.
I do run a muzzle device. M4-72, not sure whether I will go with one of the "blast forward" devices for hunting in addition to it, or just switch to a linear comp for that time of year. If the recoil reduction is as massive as testing seems to show, I may have a hard time justifying removing the brake. Suppressor would be cool, but not in the cards any time soon.
Elsewhere it was said that no shoulder was needed for the gas block, since it's set screw. I am ok with not having a shoulder, it would seem easier for the 'smith to just cut that off during the same operation, the weight savings I'm sure would be pretty minimal vs. leaving a small bump there. If I understand your suggestion, reduce barrel diameter quickly after chamber to .800, then a slight taper (.080 to .750) to the gas block shoulder. From the .748 gas block seat narrow to the muzzle thread shoulder. Makes sense, essentially ending up with a barrel that gradually reduces diameter from rear to front, instead of being similar diameter the entire length, if I understand your thoughts?
I'm running a Minimalist stock and an SLR 9" handguard with SLR adjustable gas block, so overall weight isn't horrid comparatively, but the barrel is thicker than I need it to be. I can't fit a QD swivel into the handguard because the barrel is so thick. Brass so far is doing fine, although I haven't run civilian brass through the gun after the adjustable gas block. I know exactly what loading was splitting shoulders, so I can always go back and test again with the adjustable gas block. I am kind of curious how much it helped.
Appreciate the response! :)