Quote History Quoted:
The 5.56 data is to duplicate (or approximate) military loads. Since the lightest military load is 55 grains, there is no 5.56 data to duplicate with lighter bullets.
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I can see how the information I give and the questions I asked may not appear to be congruent so I will elaborate.
But first I must respond to the post quoted. The Western Powder Edition 5 reloading manual publishes many, many loads for bullets that have no military analog so I assume that the 5.56 data are loadings that are within the pressure standards for 5.56 rather than attempts to duplicate military loads while the loads for 223 observe the lower commercial pressure standard.
Back to the original question. For those that have been loading for a while you know that there is some correlation between bullet weight and powder burn rate. It is not in lock step as there are other factors involved but generally, for a given cartridge, slower powders tend to be more suitable for the heavier bullets and faster powders tend to be more suitable for lighter bullets. The fact that for a given cartridge, heavier bullets tend to be limited in the maximum muzzle velocity that can be achieved with any powder and that lighter bullets can often be propelled to higher muzzle velocities and that this is achieved by using faster powders reinforces this concept somewhat. Add to that the fact that slower powders will tend to produce higher muzzle velocities with heaviest bullets, again for a given cartridge.
If one thinks of the bullet being propelled down the barrel by the burning powder charge as a resistive force or load which collectively considers all factors, not just the bullet weight, the bullet weight to powder burn rate relationship makes sense. For a more 'resistant' load which includes a heavy bullet a slower, longer push will impart the most energy to the bullet and for a less resistant load which includes a lighter bullet, a faster powder.
If one thinks of load rather than just bullet weight, then barrel twist rate becomes a consideration. For the same bullet, a faster twist will present a greater load to the burning powder charge and a slower twist will present a lesser load. Bullet construction is a consideration as well. Do you use the same powder charge for a lead jacketed bullet as for an unjacketed lead only bullet of the same shape? Do you get the same muzzle velocity? One would expect to see higher muzzle velocities when switching from a jacketed bullet to a lead bullet if using the same powder charge.
This leads to the driver for my question. The Western Powder manual data for 5.56 is collected using a 24", 7 twist barrel and no data is presented for bullets lighter than 55 gr. My two barrels are 16", 9 twist and 12 twist which could have a similar effect to using a bullet lighter than 55 gr. Since no data are listed for bullets lighter than 55 gr is there a limitation with TAC powder with lighter bullets. If so there might also be a limitation if using a 55 gr bullet and a barrel with a much slower twist. A 16" barrel might also suggest using a faster powder than one might use for a 24" barrel.
Since there are ample data for .223 using TAC and lighter bullets I would think probably not and if someone was able to share their result using TAC and lighter bullets that would alleviate my concerns.
Of the components I have selected, LC brass, CCI 450 primers, Hornady 55 gr FMJBT bullets and TAC, the powder is the one I would be most likely to change if I encountered issues.