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Posted: 3/4/2014 8:52:57 PM EDT
I wanted to show you guys a design I am working on and get your feedback.

Basically it is a plastic barrel shroud that mounts to the gun itself, not the barrel. It would mount to the side rail screw locations on top and have a thumbscrew on bottom so that field strip would remain quick and painless. Rails on all 4 sides.

What do you guys think? Any suggestions/additions?

















I put together a video for those of you interested in installation.  Sorry but shitty video camera.

[youtube]https://www.youtube.com/watch?v=jOMxp-aFwd0[/youtube]
Link Posted: 3/4/2014 8:55:08 PM EDT
[#1]
That looks much better than a non SBR'd ps90
Link Posted: 3/4/2014 9:09:41 PM EDT
[#2]
Id buy one!
Link Posted: 3/4/2014 10:39:48 PM EDT
[#3]
I see that you have that mounted to a Tri-Rail version. What about the original USG PS90?

Will that bolt up to one of those??
Link Posted: 3/4/2014 10:41:15 PM EDT
[#4]
I see that you have that mounted to a Tri-Rail version. What about the original USG PS90?

Will that bolt up to one of those??
Link Posted: 3/4/2014 10:42:45 PM EDT
[#5]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That looks much better than a non SBR'd ps90
View Quote

FPNI
Link Posted: 3/5/2014 12:27:20 AM EDT
[#6]
Dude that is pretty sweet!  Try to find a manufacturer for it make some $$$$$.   How did you make it? What type of materials?
Link Posted: 3/5/2014 12:53:49 AM EDT
[#7]
Well done!  3-D printed?
Link Posted: 3/5/2014 7:39:25 AM EDT
[#8]
good gun,i like it very much,thanks for your sharing.
Link Posted: 3/5/2014 7:40:36 AM EDT
[#9]
I have never been a fan of these front rails because of the way most of them attach.

This is an interesting fix. If you worked this out for a regular PS90 (not only the tri-rail), I could see myself maybe buying one of these.

Please keep us informed
Link Posted: 3/5/2014 9:10:17 AM EDT
[#10]
I would love to have these manufactured but it is quite an investment.  For now I am going to stick to making these one at a time.  Yes, it is a "3d print" but not from a shitty desktop printer.  These are made using a process called Selective Laser Sinthering (SLS).  The material is called Nylon 12 PA, here is a data sheet

http://www.solidconcepts.com/content/pdfs/material-specifications/sls-nylon-12-pa.pdf

Currently this will only fit a tri-rail PS90 but if I could get my hands on a USG version I could easily create a version for those as well.
Link Posted: 3/5/2014 2:22:07 PM EDT
[#11]
one could still tap and thread the standard version and make it work yes?

Im me what your asking price is on this.
Link Posted: 3/5/2014 4:31:39 PM EDT
[#12]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
one could still tap and thread the standard version and make it work yes?

Im me what your asking price is on this.
View Quote


I don't think it will.  And i do not have an "asking price" just yet on these.  Just doing some playing and testing the waters for interest.
Link Posted: 3/6/2014 11:31:44 AM EDT
[#13]
Very cool.as long as its not $1,000
Link Posted: 3/6/2014 12:27:28 PM EDT
[#14]
What about integrating a light/light recess into the bottom half?
Link Posted: 3/6/2014 1:30:20 PM EDT
[#15]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
What about integrating a light/light recess into the bottom half?
View Quote


I have thought about this.  Would be very easy to incorporate a light and/or laser into the design and keep it all contained within the housing.
Link Posted: 3/6/2014 11:01:34 PM EDT
[#16]
I like it. One thing I'd like to see it the lower part where it curves down to meet the factory hand stop, reshape it into a vertical grip. Kind of turning the old hand stop into a "k" grip. So go straight back from the lower front rail, until it turns down into and becomes the vertical grip.
Link Posted: 3/7/2014 9:51:57 AM EDT
[#17]
Time for another update on this project.

First off a lot of you were asking about weight.  I weighed the part and with all hardware and rails it weights exactly 8oz or half a pound.  Not bad.

In other news I have sold my first prototype.  I will be using the funds to have prototype V2 made which I am ordering today.  Some slight modifications pictured below.

1. I am adding some material to the upper mounting tabs that will fit into the recesses on the PS90.  It fit fine before but this will reduce stress on the material when tightening the screws down.

2. I have fattened up the lower mounting tabs.  Made them 1mm thicker and about 15% bigger overall.

3. I added small tabs inside the shroud that will help keep the shroud aligned and prevent any side to side movement.  It was pretty solid without them but may help in certain situations if pressure is being applied to the part for whatever reason or impact even.  This is designed with a tiny gap but may gently rest on the barrel depending on manufacturing accuracy.  Shouldn't be a problem with heat but we shall see.

http://www.danhaga.com/MiscImages/V201.jpg

http://www.danhaga.com/MiscImages/V202.jpg

http://www.danhaga.com/MiscImages/V203.jpg

http://www.danhaga.com/MiscImages/V204.jpg
Link Posted: 3/7/2014 1:40:40 PM EDT
[#18]
Are you not getting any cutting of the shroud overlapping the flash hider like that?  Please, please keep it free-floating.
Link Posted: 3/7/2014 2:28:28 PM EDT
[#19]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Are you not getting any cutting of the shroud overlapping the flash hider like that?  Please, please keep it free-floating.
View Quote


What do you mean by "cutting" of the shroud?

Link Posted: 3/7/2014 2:54:17 PM EDT
[#20]
Hot gasses eroding the foremost plastic.
Link Posted: 3/7/2014 3:03:11 PM EDT
[#21]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Hot gasses eroding the foremost plastic.
View Quote


No problems yet.  Awaiting a full auto test/video.

Link Posted: 3/7/2014 10:45:33 PM EDT
[#22]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


No problems yet.  Awaiting a full auto test/video.

View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
Hot gasses eroding the foremost plastic.


No problems yet.  Awaiting a full auto test/video.


Interested to see how this will be accomplished (publicized on the internet) with a long barrel PS-90...

Link Posted: 3/10/2014 9:41:08 AM EDT
[#23]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

Interested to see how this will be accomplished (publicized on the internet) with a long barrel PS-90...

View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
Quoted:
Hot gasses eroding the foremost plastic.


No problems yet.  Awaiting a full auto test/video.


Interested to see how this will be accomplished (publicized on the internet) with a long barrel PS-90...



A buddy of mine has a gunsmith type business and says he has the licence needed and can convert it, fire for testing and convert it back legally.
Link Posted: 3/10/2014 1:00:53 PM EDT
[#24]
Discussion ForumsJump to Quoted PostQuote History
Quoted:  A buddy of mine has a gunsmith type business and says he has the licence needed and can convert it, fire for testing and convert it back legally.
View Quote


He can certainly convert it.  As there are no registered auto sears for the P90, I'm not sure how he's going to covert it back.  Once it's a machinegun, isn't it always a machinegun?
Link Posted: 3/10/2014 2:26:01 PM EDT
[#25]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


He can certainly convert it.  As there are no registered auto sears for the P90, I'm not sure how he's going to covert it back.  Once it's a machinegun, isn't it always a machinegun?
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:  A buddy of mine has a gunsmith type business and says he has the licence needed and can convert it, fire for testing and convert it back legally.


He can certainly convert it.  As there are no registered auto sears for the P90, I'm not sure how he's going to covert it back.  Once it's a machinegun, isn't it always a machinegun?


I think he already has a trigger pack for a converted SBR PS90 so its just a matter of trading trigger packs back and forth.  I dunno, the way he explained it sounded legit.  If its not it just wont happen.
Link Posted: 3/10/2014 2:38:23 PM EDT
[#26]
that looks really good.
may have to consider getting a ps90
Link Posted: 3/18/2014 11:40:04 AM EDT
[#27]
Second version of the prototype showed up today with the above displayed changes. All great improvements and still fits great.

One of the the things that this barrel shroud adds which I haven't really talked about is another grip option. The shape of the shroud adds a forward grip position about 3.5" in front of the factory grip. It's a comfortable grip which I believe will improve stability/accuracy while also feeling more like other rifles you are used to.

I made some comparison images. Lemme know what you think.

http://www.danhaga.com/MiscImages/PS90grip01.jpg

http://www.danhaga.com/MiscImages/PS90grip02.jpg
Link Posted: 3/18/2014 4:57:34 PM EDT
[#28]
Link Posted: 3/18/2014 5:32:36 PM EDT
[#29]
If it ever got designed to fit on a regular PS90 (not the tri rail version), and you sold it at a good price - I know I would buy one. I really like that much much more than I thought I would. I know I am repeating myself, but you have a great idea there
Link Posted: 3/18/2014 8:27:22 PM EDT
[#30]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
If it ever got designed to fit on a regular PS90 (not the tri rail version), and you sold it at a good price - I know I would buy one. I really like that much much more than I thought I would. I know I am repeating myself, but you have a great idea there
View Quote


I would be in for one as well.
Link Posted: 3/20/2014 10:08:26 AM EDT
[#31]
For those of you that are following this project you can now follow it and some of my other cool ideas on facebook and google+.  And before the mods flip out these are simply design/innovation pages.  No sales/profit.

Facebook: https://www.facebook.com/DanHagaDesigns

Google+: https://plus.google.com/u/0/b/114592630671025025517/114592630671025025517/
Link Posted: 3/20/2014 5:08:39 PM EDT
[#32]
My first look at this...I am surprised to say...dang that looks good!
Link Posted: 3/21/2014 9:30:06 AM EDT
[#33]
Should have rails on the inside so that a light and laser could be mounted on the inside.  Put the laser a lot closer to the bore.
Link Posted: 3/22/2014 2:54:27 PM EDT
[#34]
That looks very well thought out and I like your XM8 kit designed for the SL8 on your Facebook.
Link Posted: 3/24/2014 10:36:00 AM EDT
[#35]
Link Posted: 3/24/2014 4:00:31 PM EDT
[#36]
You need to set up a web page & a LLC, & start selling these.
Link Posted: 3/26/2014 4:26:35 PM EDT
[#37]
Sir, you are on to something big.
Link Posted: 3/29/2014 10:18:21 PM EDT
[#38]
An update on the barrel shroud. So far the only real concern that most people have voiced is that the slots in the barrel are located beneath my shroud. May cause issues with heat/flame on the shroud or dirt under the shroud.

I put together a shorter variant that solves this problem. I don't think it looks AS good but it is more practical I suppose.

In the process of shortening the shroud the bottom rail had to get smaller. This made me think about that lil bottom rail. Is it really necessary? What if I just removed it and smoothed the area out and added some features to make that area better suited as a forward grip (see image). Thoughts?

http://www.danhaga.com/MiscImages/LongVsShort.jpg

http://www.danhaga.com/MiscImages/lowergrip01.jpg

http://www.danhaga.com/MiscImages/lowergrip02.jpg

http://www.danhaga.com/MiscImages/lowergrip03.jpg
Link Posted: 3/30/2014 10:03:46 AM EDT
[#39]
That is pretty cool and a great idea for the PS90. You offer a lot of extra options for the carbine-ability to add vertical grip, longer length for those who want more control at the front of their rifle and more. If I didn't want a PS90 before, I do now. Keep up the good work and get these out to us.
Link Posted: 3/30/2014 10:11:41 AM EDT
[#40]
ITs hard to tell. I think some people might want to attach a forward grip on that bottom rail. So, they might want that rail.
Link Posted: 3/30/2014 12:53:23 PM EDT
[#41]
I just placed an order for the short/lower grip version as well as the 1st cheek riser.  Coming Soon!  :)

http://www.danhaga.com/MiscImages/lowergrip04.jpg
Link Posted: 3/31/2014 10:16:33 AM EDT
[#42]
I like the new, shorter, look.
Link Posted: 4/2/2014 12:48:39 PM EDT
[#43]
I was thinking something like this...............................

Link Posted: 4/2/2014 1:40:25 PM EDT
[#44]
Spooky - would you happen to be in TX? I could let you measure my USG version PS90. It would be fantastic to get one of these on a PS90 that wasn't a factory trirail.
Link Posted: 4/2/2014 3:28:31 PM EDT
[#45]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Spooky - would you happen to be in TX? I could let you measure my USG version PS90. It would be fantastic to get one of these on a PS90 that wasn't a factory trirail.
View Quote


I am in Maryland.  Trying to track one down.
Link Posted: 4/2/2014 5:04:04 PM EDT
[#46]
And a short version, like for an SBR or post sample.........................................

Link Posted: 4/2/2014 8:50:30 PM EDT
[#47]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
And a short version, like for an SBR or post sample.........................................

http://imageshack.com/a/img837/9029/zv56.jpg
View Quote


Looking at that just makes me want to design a handgun mount under the barrel.  :)
Link Posted: 4/2/2014 11:00:38 PM EDT
[#48]
Discussion ForumsJump to Quoted PostQuote History
Quoted:  Looking at that just makes me want to design a handgun mount under the barrel.  :)
View Quote


For a Glock?  Or would that be a grenade launcher?  

With VFGs these days, I have thought the fastest transition from rifle to pistol would be to have the pistol already there, and zeroed to the rifle's scope.  Could you make a pistol mount (clips to the pistol's forward rail) that would be zeroable?
Link Posted: 4/2/2014 11:09:39 PM EDT
[#49]
Every PS90 I pick up makes me want a vertical right where the hand stop is. With your extension, it just naturally laid out in my head to place the grip in that fashion. I'd shape it a bit more like a Magpul vert grip, possibly adding a removable section to the grips front for a tape switch to integrate for a light or laser on the top rail.
Link Posted: 4/3/2014 11:29:43 PM EDT
[#50]
do want cheek riser.
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