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The High-Power rocketry guys that make their own propellants, i believe almost all have an LEUP (Low Explosive Users Permit) from BATF because of the umm...energetic materials involved....and a WHOLE Lot of those things go BOOM rather than Whoosh when the button is pushed.
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Yes they do, BUT, they also don't launch those out of a aluminum & fiberglass tube right next to their neck & head.
I am not talking about the LEGALITY of such an endeavor, I am talking about the RISK of pursuing such an endeavor.
There are SO MANY factors that can affect/effect the burn rate, including impurities in the grains, air gaps, initiation speed, Temperature, etc. How many static position tests before the person says "
Yeah, I will give that a go!" ? 10-20-100? How is variability addressed in the extrusion of the propellant grains? Make and then use one batch? How is the next batch going to perform?
The R&D (if correctly done) alone is a pretty thorough affair to preclude MOST that aren't independently wealthy from pursuing it unless there is SOME $$$,$$$ payoff at the end, other than thrills. Thrills are short lived and expensive, but then again, that thrill may last the rest of an un-naturally cut short lifespan...
Have fun, TAKE PICS. I enjoy before & after pictures!
~Will