OK I have no dog in this fight, but, having worked in the industry, I have seen there is a big difference in what is supposed to be done, and sometimes what actually gets done. When you say that the same helmet (or parts or whatever) come off the line and one gets a mil-spec cert, and one doesn't, that is entirely true; one might sell for x amount, and the other double that because of the added QC. And when you say that parts that don't pass inspection, which should get destroyed, but in reality are recycled, yeah, that also happens. Both cases aren't mutually exclusive. It comes down to the vendor and who you can trust, versus some sheister trying to pull a fast one. I've seen some outrageous shit within the industry. The company I used to work for sold off all their crap to Sarco. Yeah.
So in the end, you have to get down to specific instances, of what actually happened to the lot of gear you are talking about. Arguing about what happen in this instance or that, while true, may have nothing to do with the issue at hand.
I would trust my life to a helmet I buy from TNVC, because I have bought stuff from them over the years and trust them to sell me a legit product. If you buy a cut-rate helmet from some vendor on ebay, yeah, you might be buying seconds, or whatever. I honestly believe the only issue here is weight. I will have a 2-3 lb helmet because that's the price point I'm coming in at. Will I want a 1lb helmet later on? Probably.
With the Revision A3 you are basically buying circa 2010 technology at a discount price these days. This was state of the art, until someone decided, hey we need to lighten these motherfuckers up. You have to pay for that, until we get the next gen.
So yeah, to the OP, do you cheap out or spend the money. As long as you buy from reputable vendor, you can buy the last gen gear, for less, but it won't be as light or perhaps as capable. Or you can buy the latest gen gear and get all the latest attributes, for a price. Personally, I'm ok with having the last gen stuff, in my particular situation. But lots of guys want the latest gen stuff, for a variety of reasons.