I have removed and installed two FSBs and Gas Blocks. Both needed some pretty good hammering to get off and on... I have used wood and brass for the hammering. Both are softer than the steel. It is an advantage (in my opinion) that they fit so tightly though, as you can get them into position, then beat them straight, and they will stay in position while you drill. I always redrill for 1/8th inch pins and just use a bench vise to press the pins in nice and smoothly.
As far as getting it straight, that's the tricky part (depending on how much of a perfectionist you are). I always use a helper, and get the rifle level in the vise (I use an actual level across the top of the reciever) then I use a laser level, set up to project a vertical line and shine the laser down across the top of the rifle, and make sure it is straight and centered in the muzzle, all the way to the rear tang. Usually I can see the beam also coming out of the chamber end of the barrel too. That means it's pretty damn straight (less than 7.62mm of deviation in the length of the barrel). I then tap the block until it is straight with this laser line, drill and pin there. Both times I used this method, I have required less than around 5" of windage adjustment at 100 yards to get the rifle sighted in. It works good enough for me, although it is somewhat time consuming.