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Posted: 5/11/2017 12:51:14 PM EDT
I have a unique barrel that I want to reuse in a blowback build and I need to plug the gas port.

I figure the best way is to thread the port and use a #3 or #4 grub screw.  

Has anyone done this or is there a good link on it?

Replacing the barrel is not an option.

Thanks for any pointers.
Link Posted: 5/11/2017 1:06:54 PM EDT
[#1]
I looked into doing this many years ago.  That was the option suggested, w/ the addition of throwing a gas block on top so it couldn't back out.
Link Posted: 5/11/2017 1:10:59 PM EDT
[#2]
I've plugged gas ports in front sight bases for 22 builds with such screws. To do the barrel itself, just choose the correct length so it doesn't protrude into the bore and is sunk below the journal for the sight base.

The specific diameter of your gas port will determine which screw and threading to use. I used a #10 tap and screw on the gas tube hole of the sight block, but that's much bigger than your gas port is likely to be. #2 through #4 are likely candidates for plugging a gas port.
Link Posted: 5/11/2017 1:40:40 PM EDT
[#3]
Quoted:
I have a unique barrel that I want to reuse in a blowback build and I need to plug the gas port.
View Quote


for a 22?

no need to plug it, just leave or cut down a gas block
Link Posted: 5/11/2017 1:41:41 PM EDT
[#4]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I looked into doing this many years ago.  That was the option suggested, w/ the addition of throwing a gas block on top so it couldn't back out.
View Quote
This is an oddball SBR barrel -- the gas port is located about 1.5in from the base (receiver).  I can't put a gas block there.

I was thinking to red loctite it.  That's good for up to 550 deg.
Link Posted: 5/11/2017 1:42:22 PM EDT
[#5]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I've plugged gas ports in front sight bases for 22 builds with such screws. To do the barrel itself, just choose the correct length so it doesn't protrude into the bore and is sunk below the journal for the sight base.

The specific diameter of your gas port will determine which screw and threading to use. I used a #10 tap and screw on the gas tube hole of the sight block, but that's much bigger than your gas port is likely to be. #2 through #4 are likely candidates for plugging a gas port.
View Quote
What did you use to secure the grub screw, if anything?
Link Posted: 5/11/2017 1:43:05 PM EDT
[#6]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


for a 22?

no need to plug it, just leave or cut down a gas block
View Quote
no.   7.62 tokarev
Link Posted: 5/11/2017 1:47:37 PM EDT
[#7]
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Quoted:
What did you use to secure the grub screw, if anything?
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Since I was doing the gas block, I used a cap-head screw to both secure the handguard retainer and plug the port. It's just torqued on.
Link Posted: 5/11/2017 1:54:53 PM EDT
[#8]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

Since I was doing the gas block, I used a cap-head screw to both secure the handguard retainer and plug the port. It's just torqued on.
View Quote
AHHHH

that's a much better idea than a grub screw since it's under the handguard anyhow.  thanks!

Why make this hard on myself, DUH
Link Posted: 5/11/2017 2:15:38 PM EDT
[#9]
I wouldn't feel comfortable threading and leaving a set screw in it. One with a head to keep it from creeping in maybe. I personally would just tig weld over it with maybe a er308 filler.  If the barrel is thin at that point you could use a tight fitting piece of soft copper wire .1" longer than the bore diameter of the rifle inserted through the gas port before welding to keep the weld puddle from obstructing the bore. Then you could just drive the copper out of the barrel. Just watch your heat input and try to keep the heat affected zone to a minimum.

The easiest way would be just use a gas block or hose clamp over it though.
Link Posted: 5/11/2017 2:31:31 PM EDT
[#10]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I wouldn't feel comfortable threading and leaving a set screw in it. One with a head to keep it from creeping in maybe. I personally would just tig weld over it with maybe a er308 filler.  If the barrel is thin at that point you could use a tight fitting piece of soft copper wire .1" longer than the bore diameter of the rifle inserted through the gas port before welding to keep the weld puddle from obstructing the bore. Then you could just drive the copper out of the barrel. Just watch your heat input and try to keep the heat affected zone to a minimum.

The easiest way would be just use a gas block or hose clamp over it though.
View Quote
can't clamp it or use the block -- it's too close to the receiver.  its only about 1-1.5in  and that would interfere with the handguard.

i think a button head screw torqued and loctited should do it fine.  loctite goes to 550 deg.
Link Posted: 5/11/2017 2:35:06 PM EDT
[#11]
ADCO can plug the barrel for you if you desire to go that route.
Link Posted: 5/11/2017 3:55:52 PM EDT
[#12]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
ADCO can plug the barrel for you if you desire to go that route.
View Quote
I'm sure, I have a couple of smiths local who can.  I prefer doing my own work, thanks.  I've just never done this particular work..
Link Posted: 5/11/2017 4:13:08 PM EDT
[#13]
If it were me, I would find someone that has done it before who would let you be there to show you how to do it.  That way if it ever comes up again in the future, you will at least have a basic understanding of how it needs to be done.
Link Posted: 5/11/2017 4:30:47 PM EDT
[#14]
you guys are overthinking this.

all you have to do is to turn your gas tube 180 degree.  problem solved.  

knock the gas tube roll pin out.  remove the gas tube.  cut it.  turn the gas tube 180 degree, the gas hole on tube is now facing up instead of barrel.  put gas tube roll pin back.

when i did mine, i also cut the gas tube.  gas tube are cheap, so if u had to return it into original configuration, just buy a new gas tube.
Link Posted: 5/11/2017 4:38:35 PM EDT
[#15]
I would think a cheap low-profile gas block would work here, heck, put it on backwards so the gas port is blocked and doesn't line up with the gas block. The fear I would have with the screw is the screw working its way into the barrel at all. I've seen pics of high-round count cutaway barrels on here before, and there is a TON of erosion at the gas port, in your case, that erosion is going to eat away the material that the screw is holding on to. with two possible worst case outcomes. 1, screw falls into bore just enough to block or possibly even stop a round, causing a kaboom. Or, 2, screw under pressure blows out, hopefully this just hits your handguard and stops, but, I wouldn't chance it.
Link Posted: 5/15/2017 12:36:39 PM EDT
[#16]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
you guys are overthinking this.

all you have to do is to turn your gas tube 180 degree.  problem solved.  

knock the gas tube roll pin out.  remove the gas tube.  cut it.  turn the gas tube 180 degree, the gas hole on tube is now facing up instead of barrel.  put gas tube roll pin back.

when i did mine, i also cut the gas tube.  gas tube are cheap, so if u had to return it into original configuration, just buy a new gas tube.
View Quote
Barrel is an oddball 7.62 tokarev and the gas port is about 1" from the delta ring.  there isn't a lot of clearance there.  The clamp-on gas block that it has an open bottom.  No go.
Link Posted: 5/15/2017 12:52:44 PM EDT
[#17]
Set screw and tig weld. 
Link Posted: 5/18/2017 7:39:31 AM EDT
[#18]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Set screw and tig weld. 
View Quote
I think that may be the best, but I'm trying to do this myself. I have a MIG welder, but I don't have Tig.
Link Posted: 5/18/2017 7:49:26 AM EDT
[#19]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


no.   7.62 tokarev
View Quote
ah

had one of those, you running a m16 lower?

use a socket cap screw, did that on my tok barrel, (same close ass gas port-had to move 3 times)
Link Posted: 5/18/2017 10:49:18 AM EDT
[#20]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I think that may be the best, but I'm trying to do this myself. I have a MIG welder, but I don't have Tig.
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
Set screw and tig weld. 
I think that may be the best, but I'm trying to do this myself. I have a MIG welder, but I don't have Tig.
Just a little tack weld from your mig will do.
Link Posted: 5/18/2017 1:09:59 PM EDT
[#21]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


Just a little tack weld from your mig will do.
View Quote
hmm.  i've never weld stainless before.  not sure i want to try this.

I think i'm just going to thread the port and use a low profile button screw with loctite 2620.   that's got a release threshold of 650F.  

semi-auto firing temps on the M16 with M193 get to around 600F.  M193 has about 27 gr of powder and milsurp Tokarev has about 17 gr.  It should be enough.

I may look into getting someone to tig it later.
Link Posted: 5/18/2017 1:12:22 PM EDT
[#22]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


ah

had one of those, you running a m16 lower?

use a socket cap screw, did that on my tok barrel, (same close ass gas port-had to move 3 times)
View Quote
registered semi lower with a 9mm bcg blowback.  slick-side upper.  basically a copy of the Colt SMG 9mm but in 7.62tok
Link Posted: 5/18/2017 1:45:29 PM EDT
[#23]
Use rocksett instead of loctite.
Link Posted: 5/18/2017 1:56:33 PM EDT
[#24]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Use rocksett instead of loctite.
View Quote
wow, 2015 deg?  

thanks for the tip
Link Posted: 5/18/2017 2:02:28 PM EDT
[#25]
Google the Nutnfancy review of Larue rifles.

Lots of tips there.
Link Posted: 5/18/2017 2:20:10 PM EDT
[#26]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


Just a little tack weld from your mig will do.
View Quote
I have a 5.45 barrel that I need to plug.  I'm going to use a soft copper slug as a chill, weld the hole, then drive the slug out.  It *should* make the weld filler conform to the rifling engraving.
Link Posted: 5/18/2017 3:11:44 PM EDT
[#27]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

I have a 5.45 barrel that I need to plug.  I'm going to use a soft copper slug as a chill, weld the hole, then drive the slug out.  It *should* make the weld filler conform to the rifling engraving.
View Quote
Where is yoru gas port?  Mine is only about 1" from the delta ring.  I don't think 2mm of missing rifling will matter much there, but I'd love to hear about your results.
Link Posted: 5/18/2017 3:14:03 PM EDT
[#28]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Google the Nutnfancy review of Larue rifles.

Lots of tips there.
View Quote
googled and found about 40 different links to different Nutnfancy reviews of Larue rifles... anything more specific?
Link Posted: 5/18/2017 3:20:06 PM EDT
[#29]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


googled and found about 40 different links to different Nutnfancy reviews of Larue rifles... anything more specific?
View Quote
He's joking.  Nutnfancy did some parts swapping on a Larue rifle, installed the new parts incorrectly, turned his rifle into a single shot, and blamed Larue.
Link Posted: 5/18/2017 3:30:38 PM EDT
[#30]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


Where is yoru gas port?  Mine is only about 1" from the delta ring.  I don't think 2mm of missing rifling will matter much there, but I'd love to hear about your results.
View Quote
On the 5.45 it's in the normal place, and I haven't done it yet.

I also have a 7.62x25 upper from Heavy Metal that has a similarly positioned gas tube, so I sympathise.  If it's constructed like mine, the tube is basically stabbed into the barrel. If I were to convert to blowback I'd cut the tube and crimp it.
Link Posted: 5/18/2017 3:40:50 PM EDT
[#31]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
hmm.  i've never weld stainless before.  not sure i want to try this.

I think i'm just going to thread the port and use a low profile button screw with loctite 2620.   that's got a release threshold of 650F.  

semi-auto firing temps on the M16 with M193 get to around 600F.  M193 has about 27 gr of powder and milsurp Tokarev has about 17 gr.  It should be enough.

I may look into getting someone to tig it later.
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:


Just a little tack weld from your mig will do.
hmm.  i've never weld stainless before.  not sure i want to try this.

I think i'm just going to thread the port and use a low profile button screw with loctite 2620.   that's got a release threshold of 650F.  

semi-auto firing temps on the M16 with M193 get to around 600F.  M193 has about 27 gr of powder and milsurp Tokarev has about 17 gr.  It should be enough.

I may look into getting someone to tig it later.
My bad, didn't know the barrel was SS. In that case, I would do the same thing you suggested. I doubt it will work its way loose. Can always check it ever so often. Also, your local muffler shop might tack it for you.
Link Posted: 5/19/2017 11:09:21 AM EDT
[#32]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
He's joking.  Nutnfancy did some parts swapping on a Larue rifle, installed the new parts incorrectly, turned his rifle into a single shot, and blamed Larue.
View Quote


gotcha!

UPS just dropped off the final parts.  I should be able to do the tap this weekend and once I get the rocksett, I'll start the build.
Link Posted: 5/20/2017 9:19:25 PM EDT
[#33]
I just realized it may not be possible to use the barrel after all--

Is it possible to use a regular gas type barrel with the standard locking shoulder in a blowback AR with a Colt SMG type bolt?

I think I may be in a pickle here.

Blowback barrel chamber:



This is the standard gas AR15 chamber:
Link Posted: 5/21/2017 9:18:21 PM EDT
[#34]
Discussion ForumsJump to Quoted PostQuote History
Quoted:  I just realized it may not be possible to use the barrel after all--

Is it possible to use a regular gas type barrel with the standard locking shoulder in a blowback AR with a Colt SMG type bolt?

I think I may be in a pickle here.

Blowback barrel chamber:
http://cdn2.bigcommerce.com/n-biq04i/9s3jnna5/products/8/images/482/GM_M4_9_combo__64506.1421257199.1280.1280.jpg

This is the standard gas AR15 chamber:
https://www.pewpewtactical.com/wp-content/uploads/2016/02/AR-15-Chamber-300x200.jpg
View Quote
Duh.  All of us missed it.  You have 3 options for semi-auto w/o gas w/ this bbl:

1) Remove the bbl extension, and have a machinist mill a custom bbl extension for you, spin it on, and pin it.  This is the most straightforward solution, using a standard mass-delayed blowback bolt.

2) Create a custom blowback bolt, either by cutting and pinning a standard bolt into a standard bolt carrier, or cutting down a blowback bolt carrier.

3) Copy this design:  http://www.ar15.com/forums/t_6_48/477575_CMMG-Guard-45-Carbine-PDW.html
Link Posted: 5/21/2017 10:22:25 PM EDT
[#35]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


Duh.  All of us missed it.  You have 3 options for semi-auto w/o gas w/ this bbl:

1) Remove the bbl extension, and have a machinist mill a custom bbl extension for you, spin it on, and pin it.  This is the most straightforward solution, using a standard mass-delayed blowback bolt.

2) Create a custom blowback bolt, either by cutting and pinning a standard bolt into a standard bolt carrier, or cutting down a blowback bolt carrier.

3) Copy this design:  http://www.ar15.com/forums/t_6_48/477575_CMMG-Guard-45-Carbine-PDW.html
View Quote
Thanks... none of those seem ideal and it may be cheaper to just get a new barrel cut.  it's the  same as a 762x39 bore with the tok chamber...
Link Posted: 5/21/2017 10:53:24 PM EDT
[#36]
Discussion ForumsJump to Quoted PostQuote History
Quoted:  Thanks... none of those seem ideal and it may be cheaper to just get a new barrel cut.  it's the  same as a 762x39 bore with the tok chamber...
View Quote
You are correct, though the rotary-delayed blowback may prove to be ideal for your application once it gets some traction.
Link Posted: 5/22/2017 11:14:37 AM EDT
[#37]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


You are correct, though the rotary-delayed blowback may prove to be ideal for your application once it gets some traction.
View Quote
I can't see any specs on it anywhere.  I read thru that thread, and the CMMG website has nothing.  KNow of anything on it?
Link Posted: 5/22/2017 11:34:31 AM EDT
[#38]
You'd probably have to use their bolt carrier, and then cut angles on the lugs of the bolt.  That's pretty much it, I think.  What is the proper angle for your application?  Who knows!  
Link Posted: 5/22/2017 12:08:50 PM EDT
[#39]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
You'd probably have to use their bolt carrier, and then cut angles on the lugs of the bolt.  That's pretty much it, I think.  What is the proper angle for your application?  Who knows!  
View Quote
That's if they're using a standard sized AR platform.  If it's based on the Mutant platform the BCG won't work in an AR15.
Link Posted: 5/22/2017 1:14:18 PM EDT
[#40]
well crap

this is making me rethink the whole thing.

i've had this Tok-AR now for about 2 years and it runs great -- until the gas system gets clogged.  Plus I have to clean it crazy well after shooting because the ammo is so dirty and corrosive.  I've had the bolt freeze in the chamber with rust even after cleaning it.

A blowback setup is much simpler.  

I really wonder how much people with these gas Tok-ARs are shooting.  Mine clogs up after 200-300 rounds.  

I may just sit on the ammo and sell it, I bought a skid of it.
Link Posted: 5/22/2017 1:26:04 PM EDT
[#41]
Send your parts off to get nitrided.  That will at least help with the corrosion, may help with the reliability as well.
Link Posted: 5/22/2017 1:58:31 PM EDT
[#42]
I may have to go that route.  I don't know.  Seems like there should be some way to do this.

A bit part of the issue I think is that the gas port is so close to the delta ring.  Like 1.5 inches.  IT's a catch-22, the port needs to be that close to get enough impulse, but putting it that close allows a lot of powder to go up the port.

The Tok rounds have about half the powder of an average 5.56 round, but putting the gas port so close to the chamber means sludge
Link Posted: 5/22/2017 2:53:26 PM EDT
[#43]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

I really wonder how much people with these gas Tok-ARs are shooting.  Mine clogs up after 200-300 rounds.  

I may just sit on the ammo and sell it, I bought a skid of it.
View Quote
did basically the same although i ran a gas gun with a dias

was a pita ass to get going-needed a short gas system and light buffer, ran 20k or so, didn't have a problem with the corrosive ammo but i was living in a dry climate.

sold 15-20k extra ammo I had a coupl years ago covered the cost of the original buy and the barrel,

I would do it again if the price was right, and I would use a aluminium carrier
Link Posted: 5/22/2017 3:08:41 PM EDT
[#44]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

was a pita ass to get going-needed a short gas system and light buffer, ran 20k or so, didn't have a problem with the corrosive ammo but i was living in a dry climate.
View Quote
IT's humid as hell here in the summer.  

Either way... this round would work much better in blowback of some kind.
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