Because of a recent thread I decided to pick up a Cold Steel Rifleman's Tomohawk. I got it delievered for $17.50 from Amazon in 2 days. That website is very, very bad for a compulsive guy like me!
When it came on the FexEX truck today I greedily opened it up and tore off the bubble wrap with great excitement! All that to find that the handle was the worst fit I could have imagined. The only thing holding it on loosely was the set screw. It had been hydralically pressed on so there was lots and lots of peeled wood damage, but the handle was loose as heck. Not impressed.
Also, it came as blunt as any hardware store china made hatchet. I was definitely not impressed.
I took it down in the basement to my belt grinders and my 5" random orbital sander and I fixed the darn thing.
I started by sanding down the handle. I used my chisel and belt sander to create a proper taper for the head to fit properly. The head ended up about 3/8" further up the handle to get a good fit. Not it is solid as a rock and it only takes one whack on the end of the handle to pop the head free. I used boiled linseed oil and no stain.
I decided for now I wouldn't refinish the head. It is perfectly serviceable with the crappy black paint and I don't really care to put that much into a $17.50 tomahawk. I can say for certain that I would absolutely hate this tomahawk if I didn't have a belt sander and a good selection of belts. I started with a worn 60 grit, but that was taking forever to set the angle of the bevel convex. I went to a brand new 80 grit and worked the edge until it was the right shape and there was a burr across the entire edge. It still took over 30 minutes of grinding and dipping to get the edge profile set with the edge staying cool. Then I skipped to a brand new 180 grit. I should have done 120 then 180, but I was getting down and dirty.... I finished with 240 and 400 compact grain and then 600 and 800 cork belts for a nice superficial polish. A few seconds on the buffing wheel and it looked great.
I hand finish the edge with a lot steeper angle than the nice thin convex that makes up the visible edge. The tiny micro bevel does nothing to take away from it's cutting ability and it helps the edge to hold up very well under stress. I use diamond to remove the tiniest bit of the edge where the heat might have damaged it and then finish with white ceramic and a strop. It shaves hair easily.
I tried it out on a piece of maple slab wood. It carved beautifully and bit deep! The head is quite heavy. I would put this tomahawk on par with any of my regular hatchets, but it has very good steel and heat treat so the edge is thinner than I can get with many of my hatchets. The longer handle is perfect for this tomahawk with it's large head and wide edge. The weight to edge width ratio is perfect. It cuts far, far beyond it's cost with a proper edge on it. I dare say that this thing could keep up with the GB Small Forest Axe for depth of cut and carving ability. Maybe not as comfortable to hold for long periods of time.
This tomahawk in it's original form was simply a starting point. It was not even close to a finished product. I got what I paid for. It was dissapointing and horribly fitted. The edge was crap and the handle was just barely salvageable.
After an hour of work and knowing what to do to fix it, it will most likely be one of my very favorite outdoors tools. It is extremely capable with a great design and very good quality steel.