Hi, all.
I should have posted this weeks ago, but I have been lazy. This past summer I build my first AR15; however, when I went out to shoot it, I had quite a few problems. I suspect they are barrel/chamber related.
All in all, I shot about 200 rounds at this range session. In the first magazine, I had about 6 consecutive casings get stuck in the chamber, resulting in another round trying to feed behind it. Removing the magazine and cycling the bolt did not extract these. In fact, the extractor would strip off the rim of the casing when I tried, leaving the casing in the chamber. In one instance I had to "mortar" the rifle to get the bolt back after releasing it on the casing. These first 6 or so casings' primers stayed intact. To remove these casings, I had to lock the bolt back and shove a cleaning rod down the barrel with some force.
I switched magazines, and the problem went away for a while. This magazine was already loaded when I got to the range. I believe this may have been the result of bullet set back because, after assembling the rifle, I chambered several rounds several times to function check it and also test the forward assist (this was probably stupid on my part).
BUT later in the shooting session, I had about 3 or 4 casings get stuck in the chamber AND the primers popped out of the back of the casing and into the breach. These were not consecutive rounds fired; these occurred sporadically during the rest of my 194 or so rounds.These rounds were fresh out of the box and had never been chambered before loading them to fire. I had to use the same method of ramming a cleaning rod down the muzzle end of the barrel to clear these. Does anyone know what I can check to troubleshoot this? I suspect the chamber may be too tight or the head space may be wrong, but I am not familiar with these or how to measure them. I also am a bit scared to test fire the rifle if this is overpressure.
If I remember correctly, this happened with both Wolf Gold Brass cased .223 Rem and brass cased Independence 5.56mm ammunition or maybe Federal 5.56mm (this happened about two months ago, so I can't remember for sure). The only ammo that functioned flawlessly was green steel cased .223 Monarch brand ammo from Academy (I assume this is because steel cases do not expand as much as brass).
Thank you in advance for any advice!
List of relevant parts:
Barrel - Radical Firearms 16" Match Grade 416R Stainless Barrel - SOCOM Profile - 5.56NATO - Mid-Length
Gas tube - Armalite Mid-Length Gas Tube
Gas block - Midwest Industries low profile gas block - .750
Muzzle Device - Lantac Dragon "Zero Recoil" Advanced Muzzle Brake
Upper - Spike's Forged M4 Upper Receiver Assembly SFT50M4
Bolt/carrier - Spikes Tactical AR15 Complete Bolt Carrier Group - 5.56MM
Buffer tube and spring - Advanced Technology Mil Spec Black Tube, Spring, Buffer, Locking Ring & Nut
Here are pictures of the casings I saved. I think I also took pictures of the casings stuck when they were stuck in the chamber, but I forgot to upload them to photobucket. I can add these when I get home.
Casing without popped primers. Notice the stripped rim.
Casing with popped primers.