Quoted: Ship US postal service. They do not and will not ask what is inside, just if it is perishable, hazardous, or liquid. I refuse to ship any weapon through UPS or Fed-Ex because first they want you to declaire it and second half the idiots don't know enough about the law. So they freak out then ask if you included an FFL which you do not have to if shipping to an FFL. Handguns have to go next day but rifles are OK for ground. If not sure then ask for a file copy of his FFL, then throw the file copy in the box when you send it.
I don't deal with UPS or Fed-Ex because they ask questions, they don't know the regulations, etc.
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Now this is just the kinda advice that will get your handgun confiscated and give you 10 years in the pokey!
Collin. Talk with the receiving FFL, and ensure that he knows you are an unlicensed person. Many will flip out if they receive a firearm unannounced on the doorstep. Get in communication with the ffl. Some will not want to deal with an unlicensed person.
Some unlicensed sellers request an "ink-signed" ffl license copy from the receiving ffl. This is a nice thing to request, but is not always possible, as many ffl's don't like to release the document to an unlicensed party. You should ask the ffl for the first three and the last five numbers from the his license. You go to the web site M4Madness gave and verify the license validity and address by submitting those digits. You should only ship the firearm to that address ONLY. Double check the expiration date as well.
A rifle can be shipped by post, and is best shipped registered mail, priority, and insured with signature confirmation.
UPS will accept your rifle as shipped to an ffl, and you can use ground, and must use the adult signature only option. UPS states they will only accept a firearm for shipment at their customer counter. Agent's and THE UPS Store and similar will not accept complete firearms.
In both the above and with any carrier, you MUST notify the carrier that you are shipping a firearm. They are forbidden from marking firearm on the package. Some carriers may ask if the firing mechanism has been separated from the firearm, or the bolt removed. They may ask other questions; some may show a skittishness about shipping a firearm, etc. If this is the case, perhaps there is another more knowledgeable staff member who could help you.
In all cases, make up a detailed sales receipt and include a copy in the box with the firearm and send a copy to the buyer in a separate mailing. Also ensure you have a copy of the shipping and return address inside the box incase the outside label is damaged.
Put extra padding at the muzzle end, as this can easily breach the box.