I've searched and read the threads, and I have not been able to find an answer... so here goes.
A friend and I recently assembled so-called "CA Legal" AR-15s with FAB 10 lower receivers. Both of us installed the RRA national match triggers.
Upon initial installation of his trigger, it felt "gritty" through the first stage and upon release of trigger during 1st stage (letting off, rather than firing), the trigger would "stick" rather than returning forward. Manual pressure was required to return the trigger to the front. We fired +/- 100 rounds through it with the trigger like this, and it worked fine... but was not the smooth trigger we were expecting.
Just last night I finished up assembling my rifle, and the initial trigger was VERY gritty. Unbearably so. Trigger weight was very heavy and it was hard to estimate exactly when the trigger would break.
We both removed the trigger groups from our guns and decided to polish them somewhat with 1500 grit sandpaper. We sanded all mating surfaces to a shine (seer, hammer hook, disconnector, etc).
Upon reassembling the lowers, his trigger had turned itself into a very smooth and light single stage trigger. The second stage was entirely gone. Keep in mind that we polished/sanded lightly with 1500 grit sand paper and only removed the finish/paint. Now he is upset because he thinks his trigger is ruined.
Now, I have a different story. I reassembled mine and it was still 2 stage. In fact, it felt exactly as it did before. Confused, I removed the trigger group again and sanded/polished the front (primary?) seer (the one in front of the trigger) and the corresponding catch on the hammer. I then polished these surfaces to a silver mirror finish (I could see myself in the reflection). I went over all surfaces again, sanding for a good hour or so. Everything was now to a mirror finish, and absolutely smooth. I softened all sharp edges and evened the surface of the metal out somewhat.
I reinstalled the trigger group, and it smoothed the trigger out 100%. It is very smooth now, and functions as a 2 stage quite well. After the first stage, there is basically zero slack until the gun fires. Any trigger movement past stage 1 releases teh hammer. However, the first stage still seems "heavy", in that one must be careful to pull the trigger slowly, or else go through both stages in 1 lone motion. That is, I have to pull so hard that once I get to the second stage I almost have enough momentum to break the shot. This is hard to describe. I apologize. Also, the trigger still will not return forward if taken through stage 1 and released. The trigger must be manually returned to the front. So all in all, the trigger is very smooth -- but it just does not seem to be acting the way it should.
Any ideas for the two of us?
Dustin