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Been giving some thought about coated bullets. I’m currently using plated for steel and uspsa. Does anyone have an opinion on coated for 9mm.
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Most plated bullet are first produced via swaging from pure lead, then plated afterward to end up up with a bullet the same diameter as that of a jacket bullet. So you have a think copper jacket, over a pure lead bullet, and this will not only limit the speed that the bullet can be pushed to hold onto the rifling, but on some bores, end up with the bullet not fully sealing off to the bore initial as well.
With PC bullet, then are casted out of lead in the 16 hardness range and slightly over sized to start with, PC coated, then sized in the end .001" larger than a jacketed bullet. So what you get, a bullet's hardness that will hand onto the rifling, slightly larger to seal off to bore in initial embed, and not only does the PC coating prevent leading, but you gain about 35fps speed of the bullet from the PC coating as well.
Hell, with a cast bullet Brinell of 16 or greater, PC coated, you can push the bullet over 2K with out fear of leading, losing grip of the rifling, nor needing a gas check as well. Hence cast bullet will go faster than jacketed or plated bullet with the same amount of powder, and then your gaining about 35fps on top that with the PC coating. So when your loading for a MPF of 166, your using less powder per bullet isntead.
As for why most of use cast and PC our own bullets, it more than just the cost saving, but allows up to size the bullets to the needed diameter for the barrel bores as well. Take a 9mm production barrel that the bore is supposed to be .355", and will find that the bore may be in the .356~.357 range isntead. So to get the barrel to really sing, we size the bullet .001" over the actual size of the bore, and this allows for the best embed and seal of the bore as the bullet is moving down the barrel.
Worse, take marlin 44mag rifles with either micro groove or Ballard rifling, and although the bore should be .429", will find due to the bore size and even rifling type, a Cast PC bullet has to be .431~433" to get these barrel to print best with a cast bullet instead.
As for if you are going to get into casting for USPSA, then always cast a truncated bullet.
The shape of the bullet nose will cause the least amount of feed problems.