Disassembly Procedure For Upper Receiver
1. Remove forward assist assembly roll pin with a punch.
2. Remove forward assist and spring.
3. Remove the ejection port cover pin by removing the "C" clip and pull the pin to the rear.
4. Remove handguard halves by pulling rearward on the delta ring and pulling outward on the rear of each handguard.
5. Remove the gas tube by driving out its retaining roll pin using a 1/16" punch.
6. Place the upper receiver in an action block in a vise and remove the barrel nut/delta ring assembly.
7. Remove the barrel from the upper receiver with a pull and twist motion.
Reassembly Procedure For Upper Receiver
1. Put some moly lube on the barrel extension and insert the barrel into the upper receiver (which should be in an action block and vise), aligning the index pin of the barrel with the slot in the upper receiver.
2. Coat the barrel nut's threads with moly grease and thread it onto the receiver.
3. Torque the barrel nut to 30 ft. lbs. using an armorer's wrench and torque wrench. Apply additional torque (if necessary) to the barrel nut to provide adequate clearance for the gas tube to move through the barrel nut assembly.
4. Insert the gas tube into the front sight base assembly and pin it in place with the gas tube roll pin.
5. Install handguards by pulling rearward on the delta ring, placing the front of the handguard into the front cap and pushing inward on the rear of each handguard.
6. Replace the ejection port cover.
7. Push the rod halfway through the ejection port cover and spring.
8. Gently bend the open end of the spring up towards you, give it a twist to preload it, then press it back flat into place.
9. Push the ejection port cover pin the rest of the way through and install the "C" clip.
10. Insert the forward assist assembly and spring into the upper receiver.
11. Press the forward assist assembly into the upper receiver until the notch for the roll pin is aligned with the roll pin's hole.
12. Drive forward assist roll pin into place.