Well, unless you are looking to actually machine your own lower, there is no fee for building up a rifle. (I don't know that there is even if you did cut your own) You will purchase a 'registered' lower from some FFL and go from there. (the lower is the firearm, the rest is all just parts)
Since you have settled on a heavy barrel and that you are referring to DPMS parts it seems you are talking about a 'big' bull barrel. In this case, I would say go ahead with 24".
Have you decided on stainless barrel, chrome moly or hard chrome lined? I've owned all three. I defintely liked my DPMS stainless bull barrel. My Armalite stainless barrel performs flawlessly. I've had a chrome moly barrelled Bushmaster Varminter which also performed very well. Of course, the chrome lined barrels all perform very well too.
I would recommend that you consider an Armalite barrell assembly or even complete upper. They come with picattiny rail gas blocks, which addresses one of your needs, and they are definitely top performers.
As for a lower receiver (and upper if you don't buy a complete one), if you're going to the build-up route, I'd say go for the best deal you can find. Eagle Arms stripped lowers can be had cheap and are good stuff. Check out [url]www.quanticoarms.com[/url] for those. Rock River lowers are pretty cheap and widely available, check out Legal Transfers a.k.a. Pete in NH here on the site for those (check out the equipment exchange or the industry forum to find him). Also, these relatively new Stinger Arms/MEGA lowers seem to be decent and can be had cheap. I've seen one in person and they aren't bad.
Lower parts kits are pretty standard. I prefer Armalite lower kits simply because they have always been perfect for me. You should be able to get them for about $60 including all lower internals and a pistol grip. Check out Quantico Arms for those as well. Other kits can be had, probably much cheaper, so go with what you feel comfortable with.
Other accessories like carry handles, removable front sights, buttstocks, etc. can be found everywhere. Check out the equipment exchange and try to pay as little as possible for these. (Although, Armalite sells a removable front sight tower that mounts the rail gas blocks that works really well)
Speaking in broad terms, that's about all I can think of... If you have any more specific questions, post them! I know someone here will have the answer.