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JC10311, would you be interested in dong a how-to thread on your system? I've seen the other excellent battery box threads and would like to compare....eh I guess it's already built but maybe identify the parts? Mods if I jacked this thread please delete.
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My thread would be very short:
1. Take one old equipment rack box. I found two on Craigslist for $50 each.
2. Put batteries inside.
3. Close doors.
The batteries are stock NAPA items. 12 volt, 75 Amp-hour dual purpose. They aren't the best batteries for a solar system because they're a compromise between starting and deep cycle rather than pure deep cycle. I believe that they will survive a few hundred cycles whereas "real" soalr batteries will last a couple of thousand cycles. For my purposes they're fine because they spend most of the time at full charge and get discharged every couple of months at most.
The inverters are both modified sine wave units that I got from Harbor Freight. I found out that there are a few appliances thar really DON'T like MSW. Most things with a motor will run hotter with modified sine wave than with pure sine wave and some sensitive electronics may be damaged. I plan on getting a pure sine wave inverter as part of my next upgrade.
I got the battery wiring idea from another solar energy forum. Basically, you want to have the load and charging circuits going across the entire battery bank and not just connected to a single battery in the string.
One thing that doesn't show well in the picture is the piece of foam I put in the bottom so the batteries aren't resting directly on the metal cabinet floor.
The hardest part was making the heavy battery cables because the cable is very stiff and not forgiving. The rest of the build was extremely simple using cable and connectors from the local auto parts store.