Victorville is a small town about 100 miles north of Los Angeles in the Mojave Desert. The US Army's Ft Irwin NTC & the Marine Corp Supply Depot which is the largest west of the Mississippi is about 30 miles further north.
=================================================================
Helping war effort while doing time
By LEROY STANDISH
Staff Writer
VICTORVILLE -- In a 50,000-square-foot factory in Victorville, hundreds of workers busy themselves rebuilding weathered, worn and battle-busted Humvees.
The workers diligently apply their skills on the repair shop floor, abuzz with activity.
"We take a lot of pride in it," said Jerry Arnold as he took a break from re-tooling a Humvee's suspension.
But Arnold isn't working at a 9-to-5 job. He's a prisoner at the Federal Correctional
Institute across from the former George Air Force Base.
Arnold is just one of more than 300 inmates who work here. The prisoners not only do the work in the trenches -- replacing bearings, ball joints and transmissions -- but they also work in accounting and supply and management.
"It makes a lot of us think we are not paying a price for what we did, we are helping the war effort. It's something we all like doing," Arnold said.
Since 2001 the Department of Defense has contracted these medium security inmates to rebuild transmissions, refurbish suspensions, redo interiors and get old Humvees running like new again.
The program is part of the Federal Prison Industries, or UNICOR. Nationwide the federal prison system has 102 factories with 19,337 inmate workers. It had net sales of $803 million in 2004. The program produces more than 80 products and services solely for the federal government such as office furniture, clothing, industrial products and vehicle repairs like those done at the FCI in Victorville.
It costs the DoD between $20,000 to $40,000 to repair each Humvee. Compare that to a new one that ranges between $60,000 to $120,000, said Robert Werlinger, associate warden.
"We are actually making a difference in the war effort, giving a soldier a vehicle that if he has to get out of a hot spot in a hurry he has a vehicle that measures up," said Mike Blewett, a quality assurance and document control clerk in the factory. "It's nice to know we are making a difference in that area."
There is a waiting list of inmates wanting to work here. "It's one of the better paying jobs," Werlinger said.
Prisoners earn between 23 cents and $1.15 an hour turning out almost 30 rebuilt Humvees a month. When they arrive, the Humvees are inspected by prison staff for bullets and other contraband.
"We don't send them in until we inspect it thoroughly," Werlinger said.
If staff happens to miss a bullet and a prisoner finds it, he or she can turn it in for a reward of between $10 and $50, depending on the caliber.
Once inspected they are delivered to the women's minimum security camp to begin a 35-day trip through the factory. Sixty women work in the receiving facility. Some participate in the breakdown of vehicles -- removing the engine, which is shipped to Beaumont, Texas to be rebuilt, and removing and sanding down the Humvee's aluminum skin. Others in the warehouse oversee shipping and receiving of parts and supplies.
Some of the vehicles are simply sanded down and sent out to a shop in Hesperia for painting. Most others are transported over to the men's facility at FCI 1.
"They come in here pretty messed up," electrical/electronics specialist and inmate, Anthony Hicks, said. "You see vehicles with bullet holes in them. Some with holes bigger than bullets -- you wonder what hit them."
From 7 a.m. to 3:30 p.m., Monday through Friday, inmates work on the vehicles. Many of the parts they use -- those they cannot make themselves -- are purchased from the local area, Werlinger said. "About 78 percent of my parts are bought locally," he said.
As each vehicle rolls through the plant, meticulous records are kept allowing the end-user to find out who did what and when to the vehicle. After being rebuilt the vehicles are given a 50-mile road test through the desert near the prison.
And as a last level of quality assurance, the FCI stands behind its work with a one-year warranty.
Besides the Humvees, inmates rebuild military forklifts and trailers. The inmates -- most of whom are in prison for drug-related offenses -- are also afforded the opportunity to learn mechanics, electrical wiring and basic business skills. Instructors from the Victor Valley College teach inmates Automotive Service Excellence mechanical courses.
"I think that if I didn't have the education it would be hard (when released from prison)," Hicks said. "Given the opportunity, I feel a lot of us will be productive citizens out there."