Warning

 

Close
Confirm Action

Are you sure you wish to do this?

Cancel Confirm
AR15.COM
6/30/2008 2:41:13 PM EDT
So, for those of you who know, my truck has been down for alittle while now.

Yesterday, fellow board member Ahamilton and I dropped my gas tank, and installed a new fuel pump as well as a new fuel filter.

I have no experience with auto repair, so it was an interesting experience.  Easier then I thought it would be technical wise, but the brute effort was on par with what I expected.

Works fine now, with better MPG, a smoother idle then before the pump broke.

Also, while the tank was off, I cleaned it out as best as I could and found a fair amount of residue in the bottom as well as some small bits of chunky stuff.  I'd have to say that if you have a car that is nearing the 10 year mark, it probably wouldn't be a bad thing to have your tank cleaned.  Apparently modern gas has more particulates in it then I thought it did......

I'm still wondering why GM made it so that the tank needs to be removed to change the fuel pump....not a very good design.
6/30/2008 2:47:44 PM EDT
[#1]
Glad you got it fixed man. It sucks to be without transport.
6/30/2008 2:48:29 PM EDT
[#2]

Quoted:
I'm still wondering why GM made it so that the tank needs to be removed to change the fuel pump....not a very good design.


$$$$$$$
6/30/2008 2:50:11 PM EDT
[#3]
Had to do the fuel pump in the wife's Escort. Was really happy when gwitness told me it was under a little panel under the back seat. Easy as pie!!

6/30/2008 2:51:53 PM EDT
[#4]

Quoted:
Glad you got it fixed man. It sucks to be without transport.


True dat, yo.

The more I do, the more I learn about my truck. Soon i'll be able to do it all.  I refuse to take it to a shop if there is any possible way I can figure it out and fix it myself.

Even though I don't know shit about cars.

So far, i'm at 100% success rate too!  

6/30/2008 2:54:53 PM EDT
[#5]

Quoted:

Quoted:
I'm still wondering why GM made it so that the tank needs to be removed to change the fuel pump....not a very good design.


$$$$$$$


Yup, all the quotes for repair at a shop were between $800 and $1000.

I did it all for $150 or so.  And that included a fuel pressure guage.

6/30/2008 2:55:14 PM EDT
[#6]

Quoted:
Had to do the fuel pump in the wife's Escort. Was really happy when gwitness told me it was under a little panel under the back seat. Easy as pie!!



Lucky batard!!!!

6/30/2008 2:57:12 PM EDT
[#7]
probably made it like that so you have to take it to their repair guys...


good job on the repair.....wanna fix a jetta next?
6/30/2008 2:58:39 PM EDT
[#8]
The single most important thing you need to know regarding in-tank pumps: never let the fuel level go much below 1/2. The fuel cools the pump, thereby adding years to its life. Run around on "E", ya might get a whole year out of it.
6/30/2008 2:59:30 PM EDT
[#9]

Quoted:
probably made it like that so you have to take it to their repair guys...


good job on the repair.....wanna fix a jetta next?


You can take those VWs and shove them. I had to fix the clutch in a 2001 bug......Hell on earth.
6/30/2008 3:01:57 PM EDT
[#10]
agreed about the vw's but it's paid for (was free) and it gets MUCH better mileage than my jeep....
6/30/2008 3:07:44 PM EDT
[#11]
I had to do a fuel pump on an '81 Accord years ago.

After pulling the left rear wheel off all that was required was pulling two bolts and disconnecting the two fuel lines.

It was about a 20 minute job.  Easier than changing a fuel filter on most cars.

I think most US car manufactures have a deep hatred for their customers.
6/30/2008 3:11:06 PM EDT
[#12]

Quoted:
The single most important thing you need to know regarding in-tank pumps: never let the fuel level go much below 1/2. The fuel cools the pump, thereby adding years to its life. Run around on "E", ya might get a whole year out of it.


very good advice....all manufacturers are putting the pumps in the fuel tank.......all this stuff is in the name of emission control.
6/30/2008 3:27:34 PM EDT
[#13]
Now that you got your vehicle fixed I can sell my truck! Someone go buy it.
6/30/2008 3:32:27 PM EDT
[#14]

Quoted:

very good advice....all manufacturers are putting the pumps in the fuel tank.......all this stuff is in the name of emission control.




more of a having a smaller pump do more thing, it needs to be cooled somehow so instead of having an external air cooled pump with extra machining to make a heat sink for it to keep it cool, why not make it liquid cooled make it smaller and put it in product? electric pumps don't really do good at suction they are better for pressure. Also and this is just a guess they make you drop the tank because they don't want the liability of a gasket on the side or bottom of the tank which will be submerged every time the tank gets filled,
vaporous fuel near exhaust=bad
6/30/2008 3:46:00 PM EDT
[#15]

Quoted:
The single most important thing you need to know regarding in-tank pumps: never let the fuel level go much below 1/2. The fuel cools the pump, thereby adding years to its life. Run around on "E", ya might get a whole year out of it.


The geezer is correct.
6/30/2008 4:00:14 PM EDT
[#16]

Quoted:

Quoted:

very good advice....all manufacturers are putting the pumps in the fuel tank.......all this stuff is in the name of emission control.




more of a having a smaller pump do more thing, it needs to be cooled somehow so instead of having an external air cooled pump with extra machining to make a heat sink for it to keep it cool, why not make it liquid cooled make it smaller and put it in product? electric pumps don't really do good at suction they are better for pressure. Also and this is just a guess they make you drop the tank because they don't want the liability of a gasket on the side or bottom of the tank which will be submerged every time the tank gets filled,
vaporous fuel near exhaust=bad



ever seen the pump assembly of a late model vehicle?.....it is quite large as compared to earlier units.
6/30/2008 4:16:58 PM EDT
[#17]

Quoted:

Quoted:

Quoted:

very good advice....all manufacturers are putting the pumps in the fuel tank.......all this stuff is in the name of emission control.




more of a having a smaller pump do more thing, it needs to be cooled somehow so instead of having an external air cooled pump with extra machining to make a heat sink for it to keep it cool, why not make it liquid cooled make it smaller and put it in product? electric pumps don't really do good at suction they are better for pressure. Also and this is just a guess they make you drop the tank because they don't want the liability of a gasket on the side or bottom of the tank which will be submerged every time the tank gets filled,
vaporous fuel near exhaust=bad



ever seen the pump assembly of a late model vehicle?.....it is quite large as compared to earlier units.


Yup, it's a pretty big beastie compared to the pumps for the same model of truck, earlier year models.  The price was correspondingly much higher as well...

It's a good thing the gas tank was plastic too.  It'd have been a heavy bitch if it were steel.
6/30/2008 4:29:24 PM EDT
[#18]
It is much easier to PUSH fuel than the PULL fuel through the lines.  Having the pump in the tank solves several problems for THEM at build time:  fewer connections to fuel lines, smaller pump required, cooling, etc.  So you bought your car for $5 less because of the fuel pump location.

My 96 Corvette has a access plate into the tank.  I need to pull the gause sending unit for cleaning so the gauge will read more accurately (currently it reads FULL for the first 1/4 tank, then slowly goes down to the 1/2 tank mark when it has only 1/4 tank left, then falls from 1/4 to FEED ME NOW in about 3 miles).

Rob
6/30/2008 4:36:06 PM EDT
[#19]

Quoted:
Also, while the tank was off, I cleaned it out as best as I could and found a fair amount of residue in the bottom as well as some small bits of chunky stuff.

All that sugar we've been putting in there all these years.
6/30/2008 5:57:24 PM EDT
[#20]

Quoted:

Quoted:

Quoted:

Quoted:

very good advice....all manufacturers are putting the pumps in the fuel tank.......all this stuff is in the name of emission control.




more of a having a smaller pump do more thing, it needs to be cooled somehow so instead of having an external air cooled pump with extra machining to make a heat sink for it to keep it cool, why not make it liquid cooled make it smaller and put it in product? electric pumps don't really do good at suction they are better for pressure. Also and this is just a guess they make you drop the tank because they don't want the liability of a gasket on the side or bottom of the tank which will be submerged every time the tank gets filled,
vaporous fuel near exhaust=bad



ever seen the pump assembly of a late model vehicle?.....it is quite large as compared to earlier units.


Yup, it's a pretty big beastie compared to the pumps for the same model of truck, earlier year models.  The price was correspondingly much higher as well...

It's a good thing the gas tank was plastic too.  It'd have been a heavy bitch if it were steel.


I have a method for doing these....usually takes me about an hour...a lift helps.
6/30/2008 6:47:13 PM EDT
[#21]

Quoted:
agreed about the vw's but it's paid for (was free) and it gets MUCH better mileage than my jeep....


Whats up with your jetta?  I know my way around the watercooled VW's pretty well, and I work for beer and/or ammo
6/30/2008 7:07:45 PM EDT
[#22]
It's cheaper to have the Chinese install it in the tank and ship the whole module rather than pay the UAW guy to bolt it to the frame.
6/30/2008 7:48:00 PM EDT
[#23]
Glad you got your ride back Grump!  
6/30/2008 8:10:48 PM EDT
[#24]
Glad you got your vehicle issues squared away.  Just finished towing my Vulva to the Vulva dealership for a few major issues.  Wish me luck.  Good news is I just got my stimulating check.
6/30/2008 9:32:06 PM EDT
[#25]

Quoted:

Quoted:
agreed about the vw's but it's paid for (was free) and it gets MUCH better mileage than my jeep....


Whats up with your jetta?  I know my way around the watercooled VW's pretty well, and I work for beer and/or ammo


i'm not sure what is wrong with it...i just moved and life has been hectic so i really haven't had a chance to take a good look see.....

it would turn over but not catch....it had gas so i thought i'd check to see if i was getting spark...i pulled the coil wire off to check and the damn thing fell apart...

guess it is time for a bit of a tune up....got the parts, maybe i'll give it a go tomorrow...if i can't figure it out, expect to see an im inquiring as to what sort of beer you like
6/30/2008 9:40:02 PM EDT
[#26]
A good design by GM to make some $$$$$

Page 2!!!
6/30/2008 9:49:48 PM EDT
[#27]
screw working on german cars :D





6/30/2008 9:52:34 PM EDT
[#28]
Modern gas is crap. Ethanol is destructive..
6/30/2008 9:54:15 PM EDT
[#29]

Quoted:
screw working on german cars :D

i71.photobucket.com/albums/i129/jeri534/PIC-0023.jpg

i71.photobucket.com/albums/i129/jeri534/swap4.jpg

i71.photobucket.com/albums/i129/jeri534/swap2.jpg

Changing the oil are we?
6/30/2008 9:55:37 PM EDT
[#30]

Quoted:

Quoted:
screw working on german cars :D

i71.photobucket.com/albums/i129/jeri534/PIC-0023.jpg

i71.photobucket.com/albums/i129/jeri534/swap4.jpg

i71.photobucket.com/albums/i129/jeri534/swap2.jpg

Changing the oil are we?
No, just spark plugs ;)

6/30/2008 10:00:04 PM EDT
[#31]

Quoted:
I had to do a fuel pump on an '81 Accord years ago.

After pulling the left rear wheel off all that was required was pulling two bolts and disconnecting the two fuel lines.

It was about a 20 minute job.  Easier than changing a fuel filter on most cars.

I think most US car manufactures have a deep hatred for their customers.

I just did an 81 accord pump a few days ago.  Didn't even pull the wheel.  Rolled the rear left tire up onto a block of wood (by hand by myself, damn near made me feel like the hulk), rolled under with the creeper, pulled the 4 bolts and the 3 holding pump to the bracket, swapped the lines, and put it back togetehr.  

Would have been a 10 minute job or less if I'd gotten a direct-fit replacement, but I went with a universal pump for half the price.  Still fit pretty good though.
6/30/2008 11:04:07 PM EDT
[#32]
(Just for jeri534, ETA- that's not a damn bit Better than the fiasco I went thru......


When I returned from my last trip, the truck died at Koters' house.  The next day I limped it into nisqually to the local gas station/mechanic.....$800+ Clams later I left with a new fuel pump on my way home.

Ouch...Thank God for saving while deployed!

Ouch for the dude with THOSE plugs.
7/1/2008 6:27:15 AM EDT
[#33]
It is incredible the amount of $$ you can save yourself with a little know-how and some sweat equity. I think it is always good to know at least a little bit about the machines that you use, even if you aren't a mechanic.

Now if I could just keep my damn garage clean.

7/1/2008 6:54:15 AM EDT
[#34]
I'll stick with Toyota, they(at least Land Cruisers) have access covers in the beds or floors to get to the fuel pump(on FI rigs)  (and they use a screen that can be replaced to block crud)

old school non FI............just bolted to the block
7/1/2008 5:09:02 PM EDT
[#35]

Quoted:

My 96 Corvette has a access plate into the tank.  I need to pull the gause sending unit for cleaning so the gauge will read more accurately (currently it reads FULL for the first 1/4 tank, then slowly goes down to the 1/2 tank mark when it has only 1/4 tank left, then falls from 1/4 to FEED ME NOW in about 3 miles).

Rob



I thought all chevys did that?  My 94 chevy truck, 100 miles to get down to Full, 250 miles at Half, and at 300 I better be looking for a gas staion.
7/1/2008 5:15:01 PM EDT
[#36]

Quoted:

Quoted:

My 96 Corvette has a access plate into the tank.  I need to pull the gause sending unit for cleaning so the gauge will read more accurately (currently it reads FULL for the first 1/4 tank, then slowly goes down to the 1/2 tank mark when it has only 1/4 tank left, then falls from 1/4 to FEED ME NOW in about 3 miles).

Rob



I thought all chevys did that?  My 94 chevy truck, 100 miles to get down to Full, 250 miles at Half, and at 300 I better be looking for a gas staion.


there is an updated pump harness that fixes that........My 98 never goes below 3/4....at 300 miles I'm looking for a gas station as well.  I figure when  either the pump fails or I get ambitious I'm going to fix that.
7/1/2008 6:23:08 PM EDT
[#37]

Quoted:

i'm not sure what is wrong with it...i just moved and life has been hectic so i really haven't had a chance to take a good look see.....

it would turn over but not catch....it had gas so i thought i'd check to see if i was getting spark...i pulled the coil wire off to check and the damn thing fell apart...

guess it is time for a bit of a tune up....got the parts, maybe i'll give it a go tomorrow...if i can't figure it out, expect to see an im inquiring as to what sort of beer you like


Cool, let me know.
7/1/2008 8:42:19 PM EDT
[#38]
Looks like the issue with my Vulva was also a fuel pump.  Oh well, I decided to have a bunch of other items done to the car with 180,000 miles, so I have to drive it another 20,000 miles to make it pay for itself again.
7/1/2008 10:45:57 PM EDT
[#39]

Quoted:
Looks like the issue with my Vulva.......


Umm.....is there something you want to tell us here?


7/2/2008 6:22:47 AM EDT
[#40]
That's what one of the guys at work called my "pussy car" when I first bought it almost 3 years ago after seeing me drive to work in a truck every day prior to that.  180k miles and still going strong.
7/2/2008 6:53:58 PM EDT
[#41]
On the fuel pump issue at the top of the topic...  was it a pickup truck?  next time, try simply unbolting the bed and lifting that off to get to the fuel tank.  No need to jack up the truck and take the fuel tank out from underneath.  I did this with when I had a 1990 Dodge Dakota longbed.
7/3/2008 4:51:25 PM EDT
[#42]

Quoted:
On the fuel pump issue at the top of the topic...  was it a pickup truck?  next time, try simply unbolting the bed and lifting that off to get to the fuel tank.  No need to jack up the truck and take the fuel tank out from underneath.  I did this with when I had a 1990 Dodge Dakota longbed.


S10 blazer.

No such luck......