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12/17/2011 2:42:39 PM EDT


What is going on here? I'm getting these fingers when I pour. The handles are held tight as possible...

Thanks!



Update. Update. Update.

Ok. First thank you everybody. As usual you guys know your stuff.

I was pressure casting and that was part of the problem. I got great fills but as we saw I was overfilling.

Also the temp was way too high. I cut it back to 670 degrees and in conjunction with bringing the mold down that cured my issues.

So now I'm getting perfectly cast 148gr 9mm bullets finally!

I'm using pure wheel weight as my metal. These are strictly for plinking

Thank you one and all.

GeorgiaBII
12/17/2011 2:58:23 PM EDT
[#1]
what type of mold?





I never had that happen, haven't cast for a while but when I did I used Lee 6 cavity molds.





Make sure the molds are clean, use solvent of some type, then dry.  Blacken the mold cavities with soot from kitchen matches. Make sure the mold is up to temperature, you can dip a corner of it in the molten lead to heat it up or use a propane torch





Use bullet lube to lubricate the sprue plate and locking pins

 
12/17/2011 3:04:42 PM EDT
[#2]
It looks like either something is between the blocks, or the mold is not flat where the cavities are. Close the mold and look in the cavity area to see if light is showing through the seam.
If not, the alloy and the mold are way too hot.
12/17/2011 3:08:24 PM EDT
[#3]
it's an RCBS mold.

I cleaned the mating surfaces and I don't see any light. the "fingers" are the small air escape grooves being filled with lead.

So maybe turn down the heat?
12/17/2011 3:17:31 PM EDT
[#4]
Yeap, turn it down. I cast at 685F.

You may want to slow down too. You could also have a small plate with water and a sponge to cool the blocks once in a while. I did it for years and never had a problem.
12/17/2011 3:26:31 PM EDT
[#5]
If you do not see light through the mold when it is closed then I would say your lead is to hot.  Do you have a thermometer? if not i would recommend one.
12/17/2011 4:00:45 PM EDT
[#6]
Did you check your melt temp?

If not, get a temp reading next time and see where your melt pot is holding.
12/17/2011 4:39:56 PM EDT
[#7]
The melt temperature is the first thing to try. ( lower the temp ) A thermometer is key to understanding if heat is the culprit.



The other thing is how you are delivering the molten lead into the mould.  There is the technique of "pressure casting" where the spout of the ladle or bottom pour furnace is up against the mould.  The pressure of the lead behind the spout forces lead into the mould.  Some moulds require this for good fillout.  Some moulds act like yours, they develop fins on the bullet.  If you are using a pressure casting method, try leaving a gap between the spout and the mould sprue plate.  The reduced pressure will stop the finning.
12/17/2011 6:01:50 PM EDT
[#8]
It looks like you are pressure casting. Are you using a bottom pour or ladle casting? What temp are you running your melt and what is your casting cadence? What is your casting technique? If you are using a bottom pour how much distance between the spout and the mold?

Need more info to figure out what is going on since you said you see no light between the block faces.

12/17/2011 6:22:27 PM EDT
[#9]


You are getting good answers, I would suggest you get a thermometer, about $30.
12/17/2011 6:47:22 PM EDT
[#10]
Google Leementing, Lee molds often have issues with ventilation.

It looks like a combination of all the above issues, but keep it simple, is  the mold clean? I've had problems whiskering when the mold still had lube in it.

I never had much luck with Lee dual cavity molds, ended up swapping to rcbs and lyman.
12/17/2011 8:10:23 PM EDT
[#11]
Quoted:
Google Leementing, Lee molds often have issues with ventilation.

It looks like a combination of all the above issues, but keep it simple, is  the mold clean? I've had problems whiskering when the mold still had lube in it.

I never had much luck with Lee dual cavity molds, ended up swapping to rcbs and lyman.


OP already stated was a RCBS mold.
12/18/2011 5:44:43 AM EDT
[#12]
If there is no gap in the mold as you say, the mold is way to hot. As mentioned above, get a thermometer. You want to run your melt cool and mold hot. I run my melt at 625-650. It looks like your melt is way to hot causing your mold to get too hot. I find dimensions start to vary when things are hot also. You get this finning when things are too hot. The melt gets hotter as the pot empties. You really need a thermometer.
12/18/2011 5:57:39 AM EDT
[#13]


There is also the option of casting with 2 or 3 molds. Over temp is not so important as mold has time to cool between fills.
12/18/2011 8:20:40 AM EDT
[#14]
Stop   pressure casting . Get the  bottom pour spout  off of the mould.   A   warped mould  will do this also. Happens when preheating  iron moulds by other means than casting.  
12/27/2011 7:20:47 AM EDT
[#15]
Update in Op.

Thanks everybody!


12/27/2011 6:47:48 PM EDT
[#16]
Glad we could help, thanks for the update.
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