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11/4/2011 5:52:52 AM EDT
I’m looking for recommendations for the ultimate reloading bench top.

I just bought my retirement hacienda (even though I won’t be retiring for a few more years). It includes a 900 sq ft semi-finished “man cave” behind the garage. The previous owner was turning it into a combination lounge for watching sports as well as a home office.  

It has nice built in cabinetry that doesn’t have a top surface yet. I was thinking of using heavy plywood (3/4” – 1” – two ¾” glued together - ???) and Formica on top before mounting my presses. Does this sound like a good approach in general? If so, how heavy a plywood? If not, what is suggested?
11/4/2011 7:41:36 AM EDT
[#1]
Tag

this will help me in the future
11/4/2011 7:47:36 AM EDT
[#2]
You want the ultimate top?  1 3/4" Maple Slab



Bought the slab from Grizzly, made the base myself
11/4/2011 7:58:10 AM EDT
[#3]
But if you're going to do plywood, I use two layers of 3/4" in the rest of my woodshop topped with a 1/4" layer of hardboard (so I can replace later if it gets banged up too bad)



and I use threaded inserts in the top to hold my benchtop tools down with


11/4/2011 8:04:53 AM EDT
[#4]
Mine is MDF, almost 2" thick.  I covered that with thin oak veneer plywood, and then added a nice oak edge routered into 1/4 round edges.   It is stained and coated with 3 layers of Varathane.  

Pics when I can get to them.............
11/4/2011 8:19:51 AM EDT
[#5]
The new and improved bench I'm building has two sheets of 3/4 plywood on top and will have a formica top.  I'm just waiting on a buddy to give me a hand with the formica and it'll be finished.  I'll post pics when I get it done.
11/4/2011 11:02:37 AM EDT
[#6]
Mine is 2 by 10s layed flat with 3/4" plywood glued on top.
11/4/2011 12:05:58 PM EDT
[#7]
Two inches of plywood with half inch steel plate on top bolted together.
11/4/2011 12:14:40 PM EDT
[#8]
Quoted:
You want the ultimate top?  1 3/4" Maple Slab

http://i1096.photobucket.com/albums/g326/Covertness/Workbenchwithtop1.jpg

Bought the slab from Grizzly, made the base myself


Very nice!

11/4/2011 12:22:31 PM EDT
[#9]


2 layers of 3/4 melamine gluded and screwed together with a little trim on the ends. Built in 1998.

Holes in the bench are for mounting the Dillon's that are stored on the right when not in use.


Link to the reloading bench thread, lots of different benches here.
11/4/2011 12:25:23 PM EDT
[#10]
I've seen some nice workbenches made from used bowling ally lane. In fact, one of the recent Extreme Home Makeover shows used one for a kitchen table.
11/4/2011 12:51:56 PM EDT
[#11]
3/4" ply topped with pre-made kitchen counter tops.
11/4/2011 12:58:21 PM EDT
[#12]
Shop grade plywood.
11/4/2011 1:04:19 PM EDT
[#13]
Look Here
11/4/2011 2:13:50 PM EDT
[#14]
I don't know if it is the ultimate, but this is one that was recommended to me.  It is far better than the makeshift table I have now.

National reloading manufacturers association
11/4/2011 2:20:53 PM EDT
[#15]
I used 3 3"x9" planks with a sheet of 3/4" plywood on top.
11/4/2011 3:51:09 PM EDT
[#16]
Doubled up 3/4" plywood with your choice of finish top. Glued and screwed together from the bottom.
11/4/2011 10:14:04 PM EDT
[#17]
Reason I mentioned pre made kitchen counter tops is it's economical and no finish work. I got a big discount on mine because of small chips on the backsplashes. Don't use any with front edge chips. Those are the ones that bite your arms or snag holes in your favorite gun t-shirts.
11/5/2011 5:47:13 PM EDT
[#18]
I like the idea of two 3/4" plywood glued together with 1/4" hardboard on top and have used that in other applications.  I used three 2x12's and really like it - very solid and adaptable.  You can't really see it, but here's a pic:

11/5/2011 8:21:53 PM EDT
[#19]
I've seen people inlay aluminum extrusion into their bench top so they can slide the press either left or right and then lock it down with thumb screws.  I will be doing this to my next bench.
11/5/2011 8:26:50 PM EDT
[#20]
Quoted:
I like the idea of two 3/4" plywood glued together with 1/4" hardboard on top and have used that in other applications.  I used three 2x12's and really like it - very solid and adaptable.  You can't really see it, but here's a pic:

http://i713.photobucket.com/albums/ww139/familyguy4_photobucket/IMG_7423.jpg


I like the repurposed stout built router table with the feather holder and scale.
11/5/2011 8:32:40 PM EDT
[#21]
I found a deal at the local Lowes, in the kitchen section.  They had a custom countertop that was made for someone to order, then got scratched in transit.  They had it on a cart with a sticker with no price, so I asked the dept manager what the price was.  He said $20 takes it home, so home it went.  It is about 13/4 in thick and heavy as all get out.  
I cut it down to size with a skil saw, and made a set of legs with 4x4 and 1x4 bracing.  It is stout enough that I mounted my Rockchucker on it, and didn't have to brace it.  I also drilled extra holes to mount the shotgun press, when I load them.

Check you local home stores, you might find a bargain.  

11/5/2011 9:57:05 PM EDT
[#22]
I also use the 2 layers of 3/4" plywood glued and screwed with a brad nailed only 1/4" masonite top so I can replace the top if it gets torn up.
11/6/2011 6:28:01 AM EDT
[#23]
I use flat sawn 2x lumber cut into 1.5 inch strips, and turned 90 degrees so it presents as quarter sawn (more stable) between two layers of 3/8 A-C plywood.

When on face is torn up, turn the top over.

When the second face is torn up, add more layers of plywood.

I size some 2x lumber to form a solid edge and hide the plywood edge.


11/6/2011 6:34:06 PM EDT
[#24]
I've got a cheap 10ft Kitchen counter top.  Spilled powder cleans up easily and spilled liquids wipe up with no staining (I do more than reloading on it).  Got it on clearance at lowes for cheap.
11/7/2011 2:00:58 AM EDT
[#25]
3/4 inch plywood.  2x6 braces underneath every 10".  2x6" framing all the way around the outside.  Made a google sketchup drawing of the whole thing.  The aluminum T-Track makes mounting things and moving them a snap.
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