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6/3/2010 12:47:21 PM EDT
I finished my first lower a week or so ago and have not thought of a way to fix the problem of my bolt catch roll pin being about 1/16 of an inch outside the hole.
http://i394.photobucket.com/albums/pp21/CarsonCollect/100_0648.jpg
Is this going to be a problem or can I just leave it that way? Thanks,
dogman
6/3/2010 1:08:40 PM EDT
[#1]
Use a punch & tap it in until it's flush. However, I don't think you'll have a problem with the wait is now as long as the pin is engaged far enough in on the left side.
6/3/2010 1:15:46 PM EDT
[#2]
Wrap the jaws of some Visegrips with tape and squeeze that little SOB in.
6/3/2010 1:28:04 PM EDT
[#3]
I would but I cant get enough pressure because I used a hammer to punch it in how far it is now. I have tried that, but haven't been able to get it to go in any.
6/3/2010 2:16:22 PM EDT
[#4]
Sounds like you used the wrong punch and mushroomed the bugger...either punch it all the way out and replace it with a new one and use a roll pin punch to install it correctly, or try to straighten out your current pin for an attempt at reinstallation. A friend brought me a lower with the same issue last week, ended up replacing the pin.

Also, thats a bolt catch roll pin...bolt carrier has no roll pins in it. There is a firing pin retaining pin (but its not a cotter pin) and the bolt has pins for the extractor and ejector...but not the case here.
6/3/2010 3:16:23 PM EDT
[#5]
ohh the joys of building your first lower.  if that was your only problem, you seemed to do good on your first attempt.  A must is a good roll pin punch set.  I have 2 sets in my bag, along with a set of brass punches and a rubber mallet.  Try to not use a standard hammer if possible.
6/3/2010 4:27:13 PM EDT
[#6]
I used the roll pin punch from the lower receiver assembly kit sold on the EE. I didn't have a small rubber mallet and just used a standard hammer.
6/4/2010 12:00:35 AM EDT
[#7]
The punch included in that kit is not a roll pin punch, it's a standard pin punch. At least it is in the kit I got.
6/4/2010 3:46:59 AM EDT
[#8]
Use LONG handled Channel-Loc type pliers.  Wrap the jaws in something to prevent marring the lower's finish.  

Your picture isn't clear enough to see whether or not the end of the pin is oversized now-that is difficult to do with the bolt catch pin, but it's possible.  If that happened, then it's time to drop back 10 and regroup: you should replace that pin to avoid scratching yourself.  Next time use a roll pin punch (if you didn't the first time) or use pliers.  The great thing about pliers is that you have a whole lot more control than with a punch, and you can select the amount of leverage and pressure you apply.
6/4/2010 5:11:55 AM EDT
[#9]
The Brownells bolt stop roll pin punch is the way to go IMO - you'd be able to get that old one out of there with no sweat and get a new one in.  That tool plus a set of cheap roll pin starters has made my life *much* easier.
6/4/2010 8:02:05 AM EDT
[#10]
My trick on seating both the bolt catch and triggerguard roll pins that "last little bit" is to put an ordinary steel B-B (like for a B-B gun) on the end of the pin then use the vice-grip trick to squeeze the pin in that last tiny bit.  The curvature of the B-B presses the pin in so that it is just below flush with the surface.  It's a little tricky to do on the bolt catch pin, but it works great.  A pair of needle nose vice-grips makes it easier.
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