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AR15.COM
12/11/2008 5:53:11 PM EDT
Hey guys, I have come up with a idea that I am hoping everyone in here will contribute to. My idea came from having to answer so many questions like "what makes the colt so good and cost so much anyway blah blah blah?"  The idea is to include all info on the rifles as proof to be shown on demand. Sort oflike "the chart" but better.  Instead of terms like  MPI bolt check marked, our thread will hopefully tell what MPI means and the testing and time  and QC that goes into this.


Any info will help. Please if you have anything at all post it in this thread.  Try not to just post a link  but the real data. If you have MIL-STD numbers or MIL-SPEC codes please post them and what they mean.  The title of this thread will change once the idea comes together. I know a few of you have already agreed to help with this and I hope all the colt guys  will picth in so we can have some facts to counter the endless trolls that feel that brand X the El Heffe special is "just as good""


12/11/2008 5:53:28 PM EDT
[#1]
MIL-C-71186(AR)
lever when the buttstock is positioned in the extended or
retracted position shall allow the lock pin to secure the
buttstock in position. Pulling the rear end of the release
away from the buttst.ock shall allow the buttstock to slide
rearward off the lower receiver extension.
lever
3.3.2.12 Buffer assembly. The buffer assembly shall
function throuah its full ranae of travel under sprinq action
without bindln~. The buffer %sembly shall be se~ureiy retained
in the lower receiver assembly by the spring loaded buffer
retainer and be capable of being disassembled from the lower
receiver assembly when the retainer is manually depressed.
3.3.2.13 Receiver extension. The lower receiver extension
shall be securely fastened to the lower receiver by means of the
receiver end plate being staked to the receiver extension nut.
The receiver shall not rotate from its correct position with the
release lever in the 6 o’clock position on the vertical
centerline.
3.3.3 Upper receiver qroup.
3.3.3.1 Barrel assembly. The barrel shall be free of
cracks, seams and other injurious defects and the bore and
chamber shall be free of pockets, rings, bulges and other
deformations. The chromium plating in the chamber and bore shall
be free of nodules, flaking, pits, stripping, anode burns and
evidence of etched base steel. Burrs and sharp edges shall be
removed from chamber edges, and bolt locking lugs. Scratches or
marks occurring in a chamber which otherwise meets the surface
roughness requirements, shall be permitted, provided they do not
cause marks on the cartridge case of high pressure test
cartridge fired in the chamber.
3.3.3.1.1 Barrel assembly straightness. The barrel assembly
shall be straight to the extent that a cylindrical plug with a
diameter of .2173 + .0001 inches, and six (6) inches in length
must drop through the barrel bore of its own weight. Also, a
self aligning plug inserted three (3) inches into the barrel bore
at the muzzle, shall have a maximum angular deviation from the
theoretical axis of zero degrees and three mlnutes(O”3’).
3.3.3.2 Gas tube. The gas tube shall be securely retained
to the front sight assembly by the gas tube spring pin. The gas
tube shall be free of mutilations and positioned for proper
alignment with the bolt carrier key.
3.3.3.3 Handquard. The two~piece handguard shall be held
firmly in place by the handguard cap and the spring loaded slip
ring in the barrel nut assembly. IWhen the slip ring 1s depressed
rearward the handguards shall be capable of being removed.
6
12/11/2008 5:57:02 PM EDT
[#2]
8
MIL-C-71186(AR)
3.3.4.4.3 Cam Pin. The cam pin shall be retained in the
bolt assembly by the firing pin. The cam pin shall move through
its full range of travel in the bolt carrier without bindinq.
The cam pin shall be capable of being removed from the boltcarrier
without removal of the bolt carrier key assembly. The
cam pin shall be capable of being disassembled from the bolt and
bolt carrier assembly and reassembled 180° about its vertical
axis from its original position without causing binding in the
assembly.
3.4 Performance characteristics.
3.4.1 HeadsPace. The headspace shall not be less than
1.4646 inches nor more than 1.4706 inches when measured to the
.330 inch datum diameter on the first shoulder of the chamber.
3.4.2 Firinq pin indent. when the bolt is closed and the
firing mechanism is released, the firing pin indent shall be not
less than 0.020 inch. The firing pin indent shall not be offcenter
more than one half the maximum diameter of the indent.
When, in a vertical, muzzle down position, the bolt carrier
assembly is released from the full recoil position and the firing
mechanism is not actuated, the firing pin indent shall not be
more that 0.008 inch.
3.4.3 Triqqer Pull. The trigger pull shall be free of creep
end shall be within the range of 5.5 to 8.5 pounds. Creep shall
be interpreted to mean any perceptible rough movement between the
time the trigger slack is taken up and the hammer is released.
After partial or complete trigger pull, the trigger shall return
to its normal forward position (cocked and uncocked) under spring
action.
3.4.4 Hiqh pressure resistance. Each barrel assembly end
bolt shall withstand the firing of one Government standard M19?,
5.56mm high pressure test cartridge conforming to MIL-C-46936.
After proof firing, parts shall be free of cracks, seems and
other injurious defects as evidenced by visual and magnetic
particle inspection.
3.4.5 Functioning. Each carbine shall operate without
malfunctions or unserviceable parts. The cyclic rate of fire for
a 30 round continuous burst using a 30 round magazine shall be
within 700 to 97o rounds per minute when firing Government
standard t4855, 5.56mm ball cartridges conforming to MIL-C-63989.
3.4.6 Tarqetinq and accuracy. A series of 10 rounds fired
from each carbine at a range of 91.4 meters shall be within the
extreme spread and targeting area (heavy outline) specified in
Figure I when the front and rear sights are set as follows. The
normal rear sight peep (sight rotated fully rearward) shall be
used with the rear sight set centrally in the slot for windage
12/11/2008 6:11:32 PM EDT
[#3]
4.7.4 High-pressure resistance test. This test shall be
performed during individual carbine testing in accordance with
TABLE III, using a fixture for holding the bolt and barrel
assembly per drawing 11837944.
4.7.4.1 Test cartridqe. One (1) high-pressure test
cartridge (see 3.4.4) shall be fired in each bolt and barrel
assembly. Unless otherwise specified, the bolt and barrel
assembly shall be tested concurrently. After proof firing,
cartridge cases shell be examined for bulges, splits, rings and
other defects caused by defective chambers of the barrel
assembly.
4.7.4.2 Barrel inspection. The barrel assembly shall be
magnetic particle inspected in accordance with MIL-STD-1949
utilizing a current of 400 to 500 amperes for circular continuous
magnetization. The barrel assembly shall be examined for
evidence of cracks, seams and other injurious defects.
4.7.4.3 Bolt inspection. The bolt shall be magnetic
particle inspected in accordance with MIL-STD-1949 utilizing
standard five turn magnetizing coil with a current of 200 to 300
amperes. Both circular and longitudinal continuous magnetization
with wet fluorescent solution shall be used. The bolts shall be
examined
defects.
for evidence of cracks, seams and other injurious.
12/12/2008 4:59:49 PM EDT
[#4]
Colt 800-962-COLT
CC001616 and Below - Pre-Ban
CH019500 and Below - Pre-Ban
GC018500 and Below - Pre-Ban
LH011326 and Below - Pre-Ban
MH086020 and Below - Pre-Ban
NL004800 and Below - Pre-Ban
SL027246 and Below - Pre-Ban
SP360200 and Below - Pre-Ban
1963 SP00001-SP00023**
1964 SP00101
1965 SP02501
1966 SP05600
1967 SP08250
1968 SP10750
1969 SP14000-SP14653
1970 SP15001-SP15473
1971 SP16001
1972 SP19401
1973 SP24201
1974 SP32601
1975 SP43801
1976 SP55301
1977 SP67651
1978 SP83400
ST038100 and Below - Pre-Ban
TA10100 and Below - Pre-Ban
BD000134 and Below - Pre-Ban (AR-15A3 Tactical Carbine - very rare model)
MT00001 and Above - Post-Ban
BK000001and Above - Post Ban (CAR-A3)
CST000001 and Above - Post-Ban (Began Late 1997 Production)
CMH000001 and Above - Post Ban
CCH010000 and Above - Post Ban MT6700, MT6700C and MT6700CH series, 1998 production
12/13/2008 6:57:28 PM EDT
[#5]
Great thread!
12/14/2008 9:15:26 AM EDT
[#6]
Good info, thanks
12/15/2008 1:45:35 PM EDT
[#7]
Great idea! Wish I had something to contribute other than "I love Colt"!!!
12/16/2008 3:12:30 PM EDT
[#8]
3.3.2.13 Receiver extension. The lower receiver extension
shall be securely fastened to the lower receiver by means of the
receiver end plate being staked to the receiver extension nut.
The receiver shall not rotate from its correct position with the
release lever in the 6 o’clock position on the vertical
centerline.
3.3.3 Upper receiver qroup.
3.3.3.1 Barrel assembly. The barrel shall be free of
cracks, seams and other injurious defects and the bore and
chamber shall be free of pockets, rings, bulges and other
deformations. The chromium plating in the chamber and bore shall
be free of nodules, flaking, pits, stripping, anode burns and
evidence of etched base steel. Burrs and sharp edges shall be
removed from chamber edges, and bolt locking lugs. Scratches or
marks occurring in a chamber which otherwise meets the surface
roughness requirements, shall be permitted, provided they do not
cause marks on the cartridge case of high pressure test
cartridge fired in the chamber.
3.3.3.1.1 Barrel assembly straightness. The barrel assembly
shall be straight to the extent that a cylindrical plug with a
diameter of .2173 + .0001 inches, and six (6) inches in length
must drop through the barrel bore of its own weight. Also, a
self aligning plug inserted three (3) inches into the barrel bore
at the muzzle, shall have a maximum angular deviation from the
theoretical axis of zero degrees and three mlnutes(O”3’).
3.3.3.2 Gas tube. The gas tube shall be securely retained
to the front sight assembly by the gas tube spring pin. The gas
tube shall be free of mutilations and positioned for proper
alignment with the bolt carrier key.
3.3.3.3 Handquard. The two~piece handguard shall be held
firmly in place by the handguard cap and the spring loaded slip
ring in the barrel nut assembly. IWhen the slip ring 1s depressed
rearward the handguards shall be capable of being removed.
6
MIL-
12/16/2008 3:20:04 PM EDT
[#9]
3.7 workmanship. Workmanship shall be in accordance with
the workmanship requirements of MIL-w-13855.
4. QUALITY ASSURANCE PROVISIONS
4.1 Responsibility for inspection. unless otherwise
specified in the contract or purchase order, the supplier is
responsible for the performance of all inspection requirements
(examinations and tests) as specified herein. Except as
otherwise specified in the contract or purchase order, the
supplier may use his own or any other facilities suitable for the
performance of the inspection requirements specified herein,
unless disapproved by the Government. The Government reserves
the right to perform any of the inspections set forth in the
specification where such inspections are deemed necessary to
ensure supplies and services conform to prescribed requirements



4.1.1 Responsibility for compliance. All items shall meet
all requirements of Sections 3 and 5. The inspection set forth
in this specification shall become a part of the contractor’s
overall inspection system or quality program. The absence of any
inspection requirements in the specification shall not relieve
the contractor of the responsibility of ensuring that all
products or supplies submitted to the Government for acceptance
comply with all requirements of the contract. Sampling
inspection, as part of manufacturing operations, is an acceptable
practice to ascertain conformance to requirements, however, this
does not authorize submission of known defective material, either
indicated or actual, nor does it conunit the Government to accept
defective material


12/16/2008 3:20:58 PM EDT
[#10]
HERE IS A BIT I FIND VERY  INTERESTING.  THIS IS A REALLY GOOD FING



4.4.1 Submission. The contractor shall submit a first
article sample as designated by the Contracting Officer (see 6.2)
for evaluation in accordance with the provisions of 4.4.2. The
first article shall be a representative of the production
processes to be used during quantity production and shall
of the items listed below in the quantities indicated.
consist
12/16/2008 3:22:19 PM EDT
[#11]
4.4.2 Inspections to be performed. As determined by the
@vernment, the first article assemblies, components and test
specimens shall be subjected to all of the examinations and tests
specified below, and may be inspected for compliance with any or
all requirements of the applicable drawings.
Test
a.
Headspace
Trigger pull
Firing Pin Protrusion
High Pressure Resistance
i?unction/Cyclic Rate of Fire
Targeting and Accuracy
Interchangeability
Endurance
Examination
Number
To Test
11

Requirement
3.4.1
3.4.2
3.3.4.2
3.4.3
3.4.4
3.4.5
3.5
3.4.6
3.3, 3.6
Test
Method
4.7.1
4.7.3
4.7.2
4.7.4
4.7.5 -
4.5.5.3.5
4.7.6 -
4.7.6.2.1
4.7.7.1
4.7.8 -
4.7.8.4.5
4.5.2.2





4.5.1.1.1 Inspection lot formation. The formation and
presentation of inspection lots shall be in accordance with MILW-
13855. Lot formation shall be established after final
inspection of carbines by the contractor and prior to conducting
test specified in TABLE IV.
4.5.1.1.2 Lot size. unless otherwise specified herein, an
inspection lot shall consist of 1,000 carbines or a single
month’s production, whichever 1s smaller. These carbines shall
be assembled from lots of component parts that have met all
inspection requirements.
4.5.1.1.3 Lot identification. Each inspection lot shall be
identified with a lot number. The serial number of each carbine
in a lot shall be recorded on the individual carbine record. The
reason for rejection of any inspection lot shall be recorded.
When a rejected inspection lot is resubmitted after
reconditioning, it shall be identified as such.
12/16/2008 3:28:08 PM EDT
[#12]
4.5.2.2.1 Inspection app roval stamp. Carbines which have
passed all examinations after successful completion of testing
shall be rubber stamped by the contractor with the Department of
Defense complete inspection approval stamp on the-packaging list
of each shipping container. The Government representative will
control the stamps used for such stampings required to assure
successful completion of all required examinations and tests.
31


4.5.2.3 Component parts and concurrent repair parts.
Examination of component parts and concurrent repair parts shall
be performed in accordance with the criteria as specified in the
contract (see 6.2). Examination of these parts shall be
accomplished prior to their assembly into the end item or
submitting for acceptance as repair parts.
4.5.2.4 Packaqinq. Examination of packaging of carbines
shall be performed in accordance with the Classification of
Defects specified in 4.5.2.4.1. Sample size and acceptance
criteria for each lot shall be in accordance with TABLE II, using
the inspection levels stated in the Classification of Defects. A
visual inspection shall be performed to assure that the criteria
specified in the contract (see 6.2) result in the parts and
packages meeting the acceptance criteria. Packages opened for
examination shall be repackaged by the contractor at the
contractor’s expense (see 6.2).
12/16/2008 3:33:54 PM EDT
[#13]
Workmanship
~/ unless otherwise specified in the contract, the packaging
requirements are specified on Special Packaging Instruction
12972700 as applicable.
~1 Examination for packaging defects specified above shall
aPPIY to each sample of carbines, interior packages or exterior
containers as applicable.



4.5.3.1 Carbine Testinq. Individual carbines shall be
subjected to the tests specified in TABLE III. Inspection lots
of carbines shall be subjected to the tests specified in TABLE
IV. sample size, acceptance criteria and test methods for each
test shall be as specified in TABLE III and TABLE IV. The
Government representative shall randomly select carbines to be
subjected to the endurance test and interchangeability test from
inspection lots that met the requirements of 4.5.2. Component
parts to be subjected to the concurrent repair parts
interchangeability test shall be randomly selected from accepted
component inspection lots concurrently being used in the assembly
of the carbines


~/ Failure of the sample, unless otherwise specified in the
applicable test method, to meet the requirements shall cause
rejection of the represented lot.
~1 Failure of one carbine in the sample of thirty-two to meet
the requirements shall cause a second sample to be tested from
the same lot. The second sample shall consist of thirty-two
carbines, exclusive of the first thirty-two, (cumulative, sixtyfour
carbines). Failure of two or more carbines in the first
sample or the combined first and second sample shall be cause for
rejection of the represented lot.
3/ The 30 round magazines selected for the endurance test
shal~ be visually and manually inspected by the contractor for
workmanship and completeness of assembly and determined to be
satisfactory prior to test.
~1 The sample shall be selected from each inspection lot of
repair parts.
5/ when carbines are produced concurrently by more then one
manul?acturer, each manufacturer shall forward five carbines
monthly (see 6.2) for the interplant interchangeability test.
The contractor will be informed of any failure of the carbines to
meet the prescribed requirements.
~1 when five successive inspection lots meet the
requirements, the inspection lot size shall be increased to 5000
carbines or a month’s production, whichever is smaller.

12/16/2008 3:35:32 PM EDT
[#14]

                 MIL-C_71186(AR)


4.7.3 Trigqer pull test. This test shall be performed
during individual carbine testing in accordance with TABLE III
using Government approved inspection equipment.
4.7.3.1 Minimum load. The carbine shall be cocked and the
selector lever placed in the “SEMI” position. The minimum load
shall be gradually applied to the center of the trigger and
exerted in line parallel to the axis of the barrel bore. To be
acceptable, the hammer shall not release.
4.7.3.2 Maximum load. The carbine shall be cocked and the
maximum load shall be gradually applied to the center of the
trigger as before. To be acceptable, the hammer shall release.
4.7.3.3 Creep. The carbine shall also be manually tested to
assure that the trigger pull is free of creep (see 3.4.3) and
that the trigger returns under spring action to its normal
forward position after partial or complete trigger pull.
4.7.4 High-pressure resistance test. This test shall be
performed during individual carbine testing in accordance with
TABLE III, using a fixture for holding the bolt and barrel
assembly per drawing 11837944.
4.7.4.1 Test cartridqe. One (1) high-pressure test
cartridge (see 3.4.4) shall be fired in each bolt and barrel
assembly. Unless otherwise specified, the bolt and barrel
assembly shall be tested concurrently. After proof firing,
cartridge cases shell be examined for bulges, splits, rings and
other defects caused by defective chambers of the barrel
assembly.
4.7.4.2 Barrel inspection. The barrel assembly shall be
magnetic particle inspected in accordance with MIL-STD-1949
utilizing a current of 400 to 500 amperes for circular continuous
magnetization. The barrel assembly shall be examined for
evidence of cracks, seams and other injurious defects.
4.7.4.3 Bolt inspection. The bolt shall be magnetic
particle inspected in accordance with MIL-STD-1949 utilizing
standard five turn magnetizing coil with a current of 200 to 300
amperes. Both circular and longitudinal continuous magnetization
with wet fluorescent solution shall be used. The bolts shall be
examined
defects.
for evidence of cracks, seams and other injurious
38
12/16/2008 3:36:56 PM EDT
[#15]
Serial Number Prefix

Model Name

Sample Model
BD

AR15A3 Tactical Carbine

6721
CC
Colt Carbine
R6520
CH
Competition HBAR
6700
GC
Government Carbine
6520
GS
Governmodel Model Service
6550
MH
Match HBAR
6601
ML
Match Lightweight
R6530
MT
Match Target
SP
Sporter
SP1 or SP2
ST
Sporter Target
6551
TA
9mm
6450 6430
   

12/16/2008 3:40:44 PM EDT
[#16]
Barrel Manufacturing Stampings
Manufacturing StampMeaning
MP

Magnetic Particle Tested
C

Chromed Chamber
CB

Chromed Bore

HBAR

HBAR Barrel Profile


Barrel Stamping Methodology
Manufacturer Quality Control Caliber Barrel Twist MISC

Examples
C MP CHROME BORE Colt Magnafluxed with a chrome lined bore
C MP 5.56 NATO 1/9 HBAR Colt Magnafluxed, in 5.56 NATO, 1 in 9 twist, with a HBAR profile
12/17/2008 3:16:25 AM EDT
[#17]
For my next dumb question....    What about Saber defense.  I didn't see that listed among the tier 1 rifles.  Is there a reason?
12/17/2008 4:26:35 AM EDT
[#18]


Quoted:
For my next dumb question....    What about Saber defense.  I didn't see that listed among the tier 1 rifles.  Is there a reason?





no offense, but this isnt the sabre forum or the sabre MILSPEC  forum/thread..  


but to help you out a little. the M16s sabre makes for ther GOV. are made  under the TDP owned by colt. basically they have colts permission to make a copy of colts gun. The only time they can use the TDP is for gov contracts and not the civilian world. any civi ARs sabre makes are reversed engineered.

BTW I would count Sabre as in the 1st tier, but not the number 1


anything eles  non colt related please IM me. this thread wasnt meant to answer questions about other companies
12/17/2008 5:32:54 PM EDT
[#19]
Lots of info in here!  I wish I had something of value to add myself.
12/20/2008 6:06:33 PM EDT
[#20]
MIL-STD-1949A
3. DEFINITION
3.1 Ambient light. The visible light level measured at the Specimen
surface with the black light on.
3.2 Alternating current. An electrical current that reverses it@
direction of flow at regular intervals.
3.3 Black light. Electromagnetic radiation in the near ultraviolet range
of wavelengths 320 t 380 nanometers (1 nm = lCI-9meters) with those
wavelengths near 365 nm predominating.
3.4 Classification. The initial review of a visible magnetic particle
accumulation to decide if it is held on the test piece by magnetic means or by
non-magnetic means (i.e. if it is a relevant, non-relevant or false
indication).
3.5 Coil 8hOt. Production of longitudinal magnetization accomplished by
passing current through a coil encircling the part being inspected.
3.6 Conditioned water. Water with an additive or additives which impart
specific properties such as proper wetting, particle dispersion, or corrosion
resistance.
3.7 Continuous method. The continuous method of examination consists of
applying or otherwise making available on the surface of the piece an ample
amount of magnetic particles to form satisfactory indications while the
magnetizing force is being applied.
3.8 Contracting agency. ,A prime contractor, subcontractor or government
agency procuring magnetic particle inspection services.
3.9 Defect. An unintended discontinuity with size, shape, orientation or
location which makes it detrimental to the useful service of the part.
3.10 Flux leakage. A local distortion of the normal magnetic flux
pattern
of
a magnetized part caused by a discontinuity in the part.
3.11
Pull wave rectified alternating current. A full wave rectified
single or three-phase alternating current.
3.12 Gauss. This is the unit of flux density or induction in the
centimeter, gram, seconds electromagnetic unit system.
(1 gauss = 10-4
tesla) (In air 1 gauss is equivalent to 1 oersted which equals 79.58 amps per
meter).
3.13 Half wave rectified alternating current. A rectified single phase
alternating current that produces a pulsating unidirectional field.
3.14 Head Shot. Producing circular magnetization by passing current
directly through the part being inspected while being held
in
contact with the
head stocks in a horizontal wet machine.
3.15 Indication. An accumulation of magnetic particles on the test piece
12/20/2008 6:07:30 PM EDT
[#21]
MIL-STD-1949A
4. GENERAL R!Y2UIREF!ENTS
4.1 Principles
of
magnetic particle inspection.
4.1.1 Intended use of magnetic particle inspection. The magnetic
particle inspection method is used to detect cracks, laps, seams, inclusions,
and other surface or slightly subsurface discontinuities in ferromagnetic
materials. Magnetic particle inspection may be applied to raw material,
billets, finished and semifinished materials, welds, and In-se;vice parts.
Magnetic particle inspection is not applicable to nonferromagnetic metals and
alloys such as austenitic stainless steels.
4.1.2 Basic principle. The method is based on the principle that the
magnetic flux near the surface
of
a magnetized material is distorted locally
by the presence of discontinuities. This distortion
of
the field pattern,
termed “flux leakage=, is capable of attracting and holding an inspection
medium of finely divided magnetic particles. The resulting accumulation of
particles will be visible under the proper lighting conditions. Sensitivity
is greatest for discontinuities at the surface.
4.1.3 Magnetization and particle application. Magnetic particle
inspection consists of magnetization of the area to be inspected, application
of suitably prepared magnetic particles while the-area is magnetized or being
magnetized, and subsequent classification, interpretation, and evaluation of
any resulting particle accumulations. Maximum detectability occurs when the
discontinuity has a depth at least five times its opening, a length at least
equal to its depth, and is positioned perpendicular to the magnetic flux. In
order to detect discontinuties in all directions at least two magn,eticfields,
perpendicular to one another in a plane parallel to the surface being
inspected shall be used, except when specifically exempted by the contracting
agency.
4.2 Qualification of inspection personnel. All personnel performing
magnetic particle inspection shall be qualified and certified in accordance
with MIL-STD-41O. Personnel making accept/reject decisions in accordance with
the process described by this standard shall be qualified to at least a level
II per MIL-STD-41O. Personnel performing the processing steps described in
this standard shall be qualified to at least a level I per MIL-STD-41O.
4.3 Acceptance requirements. The acceptance requirements applicable to
the part or
group
of parts shall be incorporated
as
part
of
a written
procedure either specifically or by reference to other applicable documents
such as MIL-sTD-350 containing the necessary information. Applicable drawings
or other’documents shall specify the acceptable size and concentration of
discontinuities for the component, with zoning of unique areas as required by
design requirements. These acceptance requirements shall be as approved or as
specified by the contracting agency
4.4 Written procedure. Magnetic particle inspection shall be performed
in accordance with a wzitten procedure applicable to the parts or group of
parts under test. The procedure shall be in accordance with the requirements
and guidelines of this standard. The procedure shall be capable of detecting
the smallest rejectable discontinuities specified in the acceptance
12/20/2008 6:10:26 PM EDT
[#22]
MIL-STD-1949A
requirements, The written procedure may be a general one if it clearly
applies to all the specified parts being tested and meets the requirements of
\.
this standard. All written procedures shall be approved by an individual
qualified and certified to MIL-STD-41O, Level III for magnetic particle
inspection, and shall be submitted upon request to the contracting agency.
4.4.1 Elements of the written procedure. The written procedure shall
include at least the following elements, either directly or by reference to
the applicable documents:
a.
b.
c.
d.
e.
f.
i.
j.
k.
1.
m.
n.
0.
Identification of the parts to which the procedure applies. This shall
include the material and alloy of which the parts are fabricated.
Identification of test parts used for system performance
verification (see 5.7.2 and 5.7.3).
Areas of the part
to
be examined (include a sketch if necessary).
Directions of magnetization to be used, the order in which they are
applied, and any demagnetization procedures to be used between shots.
Method of establishing the magnetization (prods yoke cable wrap
etc).
Directions for positioning the item with respect to the magnetizing
equipment
The type of magnetizing current and the equipment to be used.
The current level, or the number of ampere-turns to be used and the
duration of its application.
Part preparation required before testing.
Type of magnetic particle material (dry or wet, visible or fluorescent,
etc.) to be used, the method and equipment to be used for its
application,
and,
for the case of wet particles, the particle
concentration limits.
Type of records and method of marking of parts after inspection.
Acceptance requirements, to be used for evaluating indications and
disposition of parts after evaluation.
Post-inspection demagnetization and cleaning requirements.
The procedure identification number and the date it was written.
Sequence of magnetic particle inspection as related to manufacturing
process operations.
4.5 Record of inspection. The results of all magnetic particle
inspections shall be recorded. All recorded results
shall
be identified,
filed, and made available to the contracting agency upon request. Records
shall provide for traceability to the specific part or lot inspected, and
shall identify the inspection contractor or facility and the procedures used
in the inspection.
4;6 Magnetizing and demagnetizing equiPment. Performance
of
a
satisfactory magnetic particle inspection requires magnetization of the part
to a specified level in a specified direction. Magnetization can be
accomplished either by passing an electric current directly through the
material (direct method), by inducing a current to flow in the part under test
(induced current method), or by placing the material within the magnetic flux
of an external source such as a coil (indirect method). The types of
equipment available include yokes, portable units, mobile units, stationary
units, and special application units (e.g. a unit to produce a single or
.—
multidirectional field).
12/20/2008 6:20:16 PM EDT
[#23]
Amazing thread shawn this should be stickied and this goes to show the reason why colt and LMT are more expensive and the reason for spending the extra dough is all in the quality of the parts and the history of the rifle.
12/21/2008 3:58:40 PM EDT
[#24]
Based upon the info shawnmt6601 provided I wanted to add a couple basic pictures for those whom are unframiliar with MT. I will not go into the formula for figuring out the amperage, hysteresis curve, the UV lightlevels, demagnitization etc.... or other methods such as yokes, prods. I just wanted to say that so that some other Level III doesn't chime in and jump on me for not giving all the info. Level III's have a tendancy to always want to out do each other.


4.7.4.2 Barrel inspection. The barrel assembly shall be
magnetic particle inspected in accordance with MIL-STD-1949
utilizing a current of 400 to 500 amperes for circular continuous
magnetization. The barrel assembly shall be examined for
evidence of cracks, seams and other injurious defects.



4.7.4.3 Bolt inspection. The bolt shall be magnetic
particle inspected in accordance with MIL-STD-1949 utilizing
standard five turn magnetizing coil with a current of 200 to 300
amperes. Both circular and longitudinal continuous magnetization
with wet fluorescent solution shall be used.
12/29/2008 8:06:01 PM EDT
[#25]
Thanks Shawn. Great information!
12/29/2008 10:45:43 PM EDT
[#26]
Quoted:
Amazing thread shawn this should be stickied and this goes to show the reason why colt and LMT are more expensive and the reason for spending the extra dough is all in the quality of the parts and the history of the rifle.



The funny thing is, you can spend just as much now for a bushy or other brand X and not get the QC that goes into a Colt.  It pays to do your homework.
1/17/2009 4:09:03 PM EDT
[#27]
btt
9/21/2009 4:13:17 PM EDT
[#28]
bump for AR general discussion interested parties