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10/8/2011 8:32:09 AM EDT
Was given this....



Built this....



made this....



bought this....



Put it on here....



Today....

I cut the end to mate up with the opening in the bed where the tail gate was...



and to protect the lights.....built some shrouds.

10/8/2011 8:34:52 AM EDT
[#1]
Tongue goes back past the axle.



10/8/2011 8:37:50 AM EDT
[#2]
sink...

10/8/2011 8:39:05 AM EDT
[#3]
What else still needs to be done?

Looking good thus far.
10/8/2011 8:55:27 AM EDT
[#4]
looks good sir
10/8/2011 9:19:44 AM EDT
[#5]
Boy I need to get off my but and start mine .....
Looking good so far .
10/8/2011 10:57:50 AM EDT
[#6]
Looks good. Keep the pics coming.
10/8/2011 11:02:04 AM EDT
[#7]
I love these projects.  Lot's of possibilities.  I wonder what it weighs.
10/8/2011 11:16:08 AM EDT
[#8]
nice
10/8/2011 11:17:20 AM EDT
[#9]
Excellent work.  Looks like you could add 3 propane tanks across the front frame...?  Or 2 tanks and a spare wheel-tire...?
10/8/2011 1:33:17 PM EDT
[#10]
Quoted:
Excellent work.  Looks like you could add 3 propane tanks across the front frame...?  Or 2 tanks and a spare wheel-tire...?


You could build a frame to hold 2 or 3 propane tanks, and 3 or 4 metal GI gas can pretty darn ricky ticky on that. That looks like a really nice setup. What are your plans?
10/8/2011 2:53:08 PM EDT
[#11]
Looks good.
10/8/2011 4:12:15 PM EDT
[#12]
Quoted:
Quoted:
Excellent work.  Looks like you could add 3 propane tanks across the front frame...?  Or 2 tanks and a spare wheel-tire...?


You could build a frame to hold 2 or 3 propane tanks, and 3 or 4 metal GI gas can pretty darn ricky ticky on that. That looks like a really nice setup. What are your plans?


I have 2 30# tanks for the front and the side will have 3 NATO cans (as pic above shown)

Above the NATOs.....will be coleman fuel and K1 storage.

Above the sink will be a shelf that will hold a LCI water can.....and there will be a rack to hold 2 more water cans.

Everything will be lockable.
10/8/2011 4:23:19 PM EDT
[#13]
Quoted:
What else still needs to be done?

Looking good thus far.


I still have to install the gasket between the bed and the shell...then bolt them together.

I have the lights....but need to build the pods to mount them in (aluminum....all 4 corners)

I have a 10ft telescoping light tower...that will also have my antennas on it...I think.....may go with separate mast.

Solar panel on top....and 2 golf cart batts.....inverter....vent fan....timer....interior lights....COMMS....

Lockable gun racks.

few other things.....
10/8/2011 6:07:25 PM EDT
[#14]
Nice work...this is the 2.0 version correct?
10/8/2011 6:28:14 PM EDT
[#15]
Quoted:
Nice work...this is the 2.0 version correct?


Nope....my first attempt.
10/8/2011 7:48:32 PM EDT
[#16]
My company just fired a guy thursday so I took his van that evening , I had a standard extended Chevy 3500 van and he had this



http://thereadinggroup.us/uploads/product_pdf/Lo%20Pro%20Ready%20Van%20and%20VanII.pdf     on a 3500 . theres a sliding door between it and the cab so I can enter it with out leaving the van .



Man its so nice to have a secure van body , I think Im going to throw me a mil cot in it for if I ever need it . I keep my pack on me so I would have supplys for a few days . I spent this evening running wiring for 6 work lights (2 on each side and 2 on the back ) I only had 2 lights off my old van so I put them on it , Ill pick up 4 more next week . Still have to move my ham gear over to it but I can already see the benifits of using this style body .
10/8/2011 7:49:46 PM EDT
[#17]
wowz

I'm impressed.

keep us posted.
10/9/2011 3:16:33 AM EDT
[#18]
Quoted:
My company just fired a guy thursday so I took his van that evening , I had a standard extended Chevy 3500 van and he had this

http://thereadinggroup.us/uploads/product_pdf/Lo%20Pro%20Ready%20Van%20and%20VanII.pdf     on a 3500 . theres a sliding door between it and the cab so I can enter it with out leaving the van .

Man its so nice to have a secure van body , I think Im going to throw me a mil cot in it for if I ever need it . I keep my pack on me so I would have supplys for a few days . I spent this evening running wiring for 6 work lights (2 on each side and 2 on the back ) I only had 2 lights off my old van so I put them on it , Ill pick up 4 more next week . Still have to move my ham gear over to it but I can already see the benifits of using this style body .


How much you reckon a body like that cost?.......I'd say quite a large ouch factor $$$ wise....
10/9/2011 8:30:56 AM EDT
[#19]
Whats the specs on the shell? I have a PU with utility bed and would love to a shell for it. Been thinking about building one but if I can buy one, thats better.
10/10/2011 9:45:32 AM EDT
[#20]
Got the tail lights figured out....



Trying to figure out how I want to configure the front....

It is a Reading shell.....they are all over ebay.
10/10/2011 10:12:17 AM EDT
[#21]
Its almost like you know someone at a welding shop somewhere.
10/10/2011 10:34:56 AM EDT
[#22]
what's it weigh and what's going to pull it?

and what will it weigh loaded?

got a diesel 1 ton?

you're not going to pull that off road are you?

I suppose dirt fire trails will be fine, and streets will obviously be good.

but that will not be kind to you or your vehicle if you get into anything other than graded dirt roads.

it looks awesome for on road though.
10/10/2011 11:17:27 AM EDT
[#23]
Quoted:
what's it weigh and what's going to pull it?

and what will it weigh loaded?

got a diesel 1 ton?

you're not going to pull that off road are you?

I suppose dirt fire trails will be fine, and streets will obviously be good.

but that will not be kind to you or your vehicle if you get into anything other than graded dirt roads.

it looks awesome for on road though.


Not for off road.....dirt road at best....

Suburban...

I need to run it across scales over at the scrap yard.

Loaded... 2400#.....at the most....
10/10/2011 11:18:05 AM EDT
[#24]
Quoted:
Its almost like you know someone at a welding shop somewhere.


Maybe so....
10/10/2011 12:13:20 PM EDT
[#25]
Very nice indeed. Way to think outside of the box (small pun)...seriously really nice set up!
10/10/2011 1:04:21 PM EDT
[#26]
Thanks for posting this Echo2.
One of my buddies has both of the major chunks sitting in his dang "back area", and I have been harping on him for about 5 years to do what you are doing.
He has the tools, (and what he doesn't have he can get from me) and the shop to work in, and now that winter is here he has the time.
I am going to print these pictures and give them to him....
10/10/2011 1:11:36 PM EDT
[#27]
Quoted:
Thanks for posting this Echo2.
One of my buddies has both of the major chunks sitting in his dang "back area", and I have been harping on him for about 5 years to do what you are doing.
He has the tools, (and what he doesn't have he can get from me) and the shop to work in, and now that winter is here he has the time.
I am going to print these pictures and give them to him....


post pics if he starts his build....
10/10/2011 2:16:02 PM EDT
[#28]
Very nice.
10/10/2011 3:14:17 PM EDT
[#29]
Considered a Pintle Hitch vs. ball?  just curious...

ETA: Looks Really Freaking Cool!-Great Job BTW!
10/10/2011 4:42:48 PM EDT
[#30]
Wow!  Cool idea!
10/10/2011 5:18:16 PM EDT
[#31]
Quoted:
Considered a Pintle Hitch vs. ball?  just curious...

ETA: Looks Really Freaking Cool!-Great Job BTW!


I'm thinking a reverse receiver as to hook up to anything....per my conversation with Hawk308 today....I can have a ball or ring with the pulling of a pin.

I'm trying to figure if I want to fool with a 7 pin hook up so I can charge the batt going down the road of the vehicle.
10/10/2011 5:34:39 PM EDT
[#32]
did 7 pin back in camper days, esp with the Pop-up/Dry Camping...worked well to keep the fridge cool while driving
10/11/2011 12:46:20 PM EDT
[#33]
Quoted:
did 7 pin back in camper days, esp with the Pop-up/Dry Camping...worked well to keep the fridge cool while driving


did you already have a 7 pin on the tow vehicle....or did you install it?
10/11/2011 12:53:55 PM EDT
[#34]
Late Model Chevy Avalanche was pretty simple, plug and play.

Current F250 wired from factory.

This forum was helpful back then-YMMV

RV.net

and for parts:

RVsurplus

may want to check a vehicle specific forum too. 'course if you can weld, surely you can wire a trailer?
10/11/2011 12:57:49 PM EDT
[#35]
Quoted:
Late Model Chevy Avalanche was pretty simple, plug and play.

Current F250 wired from factory.

This forum was helpful back then-YMMV

RV.net

and for parts:

RVsurplus

may want to check a vehicle specific forum too. 'course if you can weld, surely you can wire a trailer?


Trailer wiring is easy....vehicle wiring intimidates me.........
10/11/2011 1:14:52 PM EDT
[#36]
Quoted:
Quoted:
Late Model Chevy Avalanche was pretty simple, plug and play.

Current F250 wired from factory.

This forum was helpful back then-YMMV

RV.net

and for parts:

RVsurplus

may want to check a vehicle specific forum too. 'course if you can weld, surely you can wire a trailer?


Trailer wiring is easy....vehicle wiring intimidates me.........


what is the BOV?
10/11/2011 3:59:39 PM EDT
[#37]
Quoted:
Quoted:
Quoted:
Late Model Chevy Avalanche was pretty simple, plug and play.

Current F250 wired from factory.

This forum was helpful back then-YMMV

RV.net

and for parts:

RVsurplus

may want to check a vehicle specific forum too. 'course if you can weld, surely you can wire a trailer?


Trailer wiring is easy....vehicle wiring intimidates me.........


what is the BOV?


99 Suburban
10/11/2011 4:27:29 PM EDT
[#38]
Real easy brother. You probably has the exact same set-up as my 99 Tahoe. The wires are all there. The regular 4 plug wires and the additional brake and power cables are taped up on the harness. The engine end of the brake and power wires are taped to tthe harness below the brake booster. Pulling the fuse cover reveals the spots to hook up both the power wire directly to the block and the other terminal is where you connect the power lead for the brake controller. The accessory block infront/left of the brake pedal has a plug in terminal for the "brake switch" lead of your brake controler. So basically you just:

1) untape rear wires and connect to 7 pin RV style plug
2) untape front wires
3) power lead directly to fuse box
4) brake lead inside cab to brake controller
5) power lead from fues box to brake controller
6) connect brake lead switch to connector block (convience center)
7) ground wire for brake controller to your favorite under dash ground.

If you don't want to do the trailer brakes yet, you can still wire up the rear plug completely, and only connect the power lead to the fuse block until your ready to add a controller.


I copied this from a web sight...............................................

Brake controller connection

1998-1999 GM Trucks, Suburbans, and Tahoes
1. Locate the convenience center at the firewall just
under the emergency brake pedal.
2. At the bottom of the convenience center locate the
bottom row of cavities marked:
• DRK GRN (Rectangular Shaped)
• NAT (Square Shaped)
3. Inside the small square cavity (NAT) are two male
spade terminals. The spade terminal on the right is
the Stoplight Feed (A).
4. Connect an INSULATED 1/8” female spade
terminal to the brake control’s RED (stoplight) wire.
5. Connect the female spade terminal to the male
terminal specified in STEP 3.
with dielectric compound (Tekonsha Towing Systems
P/N 7200).
10/11/2011 6:21:29 PM EDT
[#39]
I hate you, but you have the coolest projects on here. I thought the hitch extension I modified to hold 2 walmart smart bins was good and now I see this





I think that rocks, only thing to offer, you could bolt on 6"/8" PVC on the slants on the side to store tent poles, fishing poles, or even store water and since its above the sink, you could gravity feed from it. Just a thought.



Keep up the good work
10/12/2011 2:39:20 AM EDT
[#40]
Quoted:
Real easy brother. You probably has the exact same set-up as my 99 Tahoe. The wires are all there. The regular 4 plug wires and the additional brake and power cables are taped up on the harness. The engine end of the brake and power wires are taped to tthe harness below the brake booster. Pulling the fuse cover reveals the spots to hook up both the power wire directly to the block and the other terminal is where you connect the power lead for the brake controller. The accessory block infront/left of the brake pedal has a plug in terminal for the "brake switch" lead of your brake controler. So basically you just:

1) untape rear wires and connect to 7 pin RV style plug
2) untape front wires
3) power lead directly to fuse box
4) brake lead inside cab to brake controller
5) power lead from fues box to brake controller
6) connect brake lead switch to connector block (convience center)
7) ground wire for brake controller to your favorite under dash ground.

If you don't want to do the trailer brakes yet, you can still wire up the rear plug completely, and only connect the power lead to the fuse block until your ready to add a controller.


I copied this from a web sight...............................................

Brake controller connection

1998-1999 GM Trucks, Suburbans, and Tahoes
1. Locate the convenience center at the firewall just
under the emergency brake pedal.
2. At the bottom of the convenience center locate the
bottom row of cavities marked:
• DRK GRN (Rectangular Shaped)
• NAT (Square Shaped)
3. Inside the small square cavity (NAT) are two male
spade terminals. The spade terminal on the right is
the Stoplight Feed (A).
4. Connect an INSULATED 1/8” female spade
terminal to the brake control’s RED (stoplight) wire.
5. Connect the female spade terminal to the male
terminal specified in STEP 3.
with dielectric compound (Tekonsha Towing Systems
P/N 7200).


Thank you Sir....I may get up under there this weekend...
10/12/2011 4:04:28 AM EDT
[#41]
Echo,

is your 'burb a 1500 (can't remember)?
Can you add brakes to your trailer axles? Have you considered?

The brakes on our '99 1500 are really sucking right now-this is a good reminder to get 'em done.

and if you start messing with the wires, you may want to go ahead (if funds allow) and add a brake control box-just in case.  This Brand was considered the standard back when I was towing the camper. YMMV

the above mention of PVC is exactly what the guys do around here to 'hold stuff'....adding it there for water storage was a brilliant idea.

plenty of room there in the trailer and in the 'Burb for EmComm Gear as well.  That roof on the trailer would make a great place to plant some base station antennas.....
10/12/2011 4:42:50 AM EDT
[#42]



Quoted:


Echo,



is your 'burb a 1500 (can't remember)?

Can you add brakes to your trailer axles? Have you considered?



The brakes on our '99 1500 are really sucking right now-this is a good reminder to get 'em done.



and if you start messing with the wires, you may want to go ahead (if funds allow) and add a brake control box-just in case.  This Brand was considered the standard back when I was towing the camper. YMMV



the above mention of PVC is exactly what the guys do around here to 'hold stuff'....adding it there for water storage was a brilliant idea.



plenty of room there in the trailer and in the 'Burb for EmComm Gear as well.  That roof on the trailer would make a great place to plant some base station antennas.....


That brand is still the gold standard ,Good stuff .



 
10/12/2011 4:51:50 AM EDT
[#43]
Quoted:

Quoted:
Echo,

is your 'burb a 1500 (can't remember)?
Can you add brakes to your trailer axles? Have you considered?

The brakes on our '99 1500 are really sucking right now-this is a good reminder to get 'em done.

and if you start messing with the wires, you may want to go ahead (if funds allow) and add a brake control box-just in case.  This Brand was considered the standard back when I was towing the camper. YMMV

the above mention of PVC is exactly what the guys do around here to 'hold stuff'....adding it there for water storage was a brilliant idea.

plenty of room there in the trailer and in the 'Burb for EmComm Gear as well.  That roof on the trailer would make a great place to plant some base station antennas.....

That brand is still the gold standard ,Good stuff .
 


I'm going to talk with the Mrs this eve and see when she can be w/o wheels for a day.....I'm going with the full wiring package....7 pin and brake controller.

Thanks guys...
10/12/2011 4:55:10 AM EDT
[#44]
Quoted:
Echo,

is your 'burb a 1500 (can't remember)?
Can you add brakes to your trailer axles? Have you considered?

The brakes on our '99 1500 are really sucking right now-this is a good reminder to get 'em done.

and if you start messing with the wires, you may want to go ahead (if funds allow) and add a brake control box-just in case.  This Brand was considered the standard back when I was towing the camper. YMMV

the above mention of PVC is exactly what the guys do around here to 'hold stuff'....adding it there for water storage was a brilliant idea.

plenty of room there in the trailer and in the 'Burb for EmComm Gear as well.  That roof on the trailer would make a great place to plant some base station antennas.....


the axle has the brackets for a caliper...might consider....I'll see how it pulls.

1500....6k# +/- capacity....

yes....array is in the works.....
10/12/2011 4:59:59 AM EDT
[#45]
should have mentioned earlier:

Here locally, the 'truck accessory" stores sell and installs brake controls and 7 pin connections pretty reasonably.  If you're pushed for time, it's a consideration....again, YMMV.
10/12/2011 7:11:26 AM EDT
[#46]
If you are going to add brakes to the trailer, go with Kodiak and not the Tie Down Engineering trailer brakes.  The Tie Downs rust at the drop of a hat down here in the salt air and I am sure the salt on your highways in the winter are just as harsh.
10/12/2011 10:44:44 AM EDT
[#47]
Quoted:
should have mentioned earlier:

Here locally, the 'truck accessory" stores sell and installs brake controls and 7 pin connections pretty reasonably.  If you're pushed for time, it's a consideration....again, YMMV.


I'm calling to find prices....
10/12/2011 12:54:01 PM EDT
[#48]
Quoted:
If you are going to add brakes to the trailer, go with Kodiak and not the Tie Down Engineering trailer brakes.  The Tie Downs rust at the drop of a hat down here in the salt air and I am sure the salt on your highways in the winter are just as harsh.


Is it a difference of material.....or finish?
10/12/2011 1:26:23 PM EDT
[#49]
Quoted:
Quoted:
If you are going to add brakes to the trailer, go with Kodiak and not the Tie Down Engineering trailer brakes.  The Tie Downs rust at the drop of a hat down here in the salt air and I am sure the salt on your highways in the winter are just as harsh.


Is it a difference of material.....or finish?


kodiak is stainless steel
tie down is cast iron (at least that is what the rusted hulk of metal looked like). There is paint on them but it doesn't help. The Tie downs are usually only good for a year maybe two if you are lucky before you need full replacement. Boat trailer brakes are particularly bad down here and usually only get a couple of months to maybe a year maximum before complete replacement is required.

Edit - Went to the Tie Down website - Looks like they no longer offer the cast brake caliper system.  Make sure you get the stainless caliper option on any trailer brake system you get. My buddies boat trailer had the old cast style and we just ripped the entire system out. His boat trailer isn't very old. 5-6 years tops. His boat and trailer isn't more than 3k total (probably less) so brakes were a nice to have but not really required.
10/12/2011 3:20:04 PM EDT
[#50]
cover it in bed liner, that should seal it up water tight
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