Quoted:
For several years, MOST of the electrolytic capacitor industry was using a "better" electrolyte formula that was actually stolen
from one of the manufacturers in a nice bit of industrial espionage.
But it turned out that the stolen formula was INCOMPLETE.
Enormous quantities of electronics built with the defective capacitors went to an early grave because of the problem.
At this time, and for the last few years, NO manufacturer of capacitors has used the faulty electrolyte formulation.
But there are still plenty of products that have them in them.
CJ
Dude... that was what, ten or fifteen years ago?
Today, it's not so much of a problem of a bad electrolyte formula, it's just that manufacturers are more than willing to sacrifice longevity to save a buck or two, and low-cost, low-quality cap manufacturers are willing to make such parts. I've even seen manufacturers use name-brand caps, but put such puny ones in that they blew in no time.
That's not to say that there aren't counterfeit capacitors, there are. But I have yet to re-cap a monitor, TV, motherboard, video card, or anything else with counterfeit caps, they just use cheap, no-name pieces of junk that they got for pennies. I've also seen plain wet electrolytics that were made with the metal can and markings to make them look, at a casual glance, like they were solid polymers.
The other reason is simply that we're building more and more point-of-load converters, and putting more and more current through them. 15-20 years ago, CPUs drew something like 4A at 5V. These days, they draw closer to 50A @ 1.2-1.8V, with some of the most obscene chips pulling nearly 100A from the POL converter when fully loaded. When you have 12-25 times the current, you're going to have a TON more ripple, which is what heats up the caps (due to the ESR), which in turn degrades the electrolyte. We simply run much more demanding applications than we did two decades ago, and manufacturers aren't always willing to sacrifice board space, part count, and part quality (all of which add up to $$$) to make a computer that will run for ten years.