Yes, I'm an expert on how NOT to do it lol. Basically, we wrapped the upper in a towel, and put it in the vice as best we could, with a couple of pieces of wood in the vice jaws. I REALLY didn't expect the barrel to be on that tight; when we couldn't get it with the amount of force we tried, I should have figured out that something was amiss.
This is (was) my Armalite upper, and I've got a couple thousand rounds through it at least...and after this amount of effort, I would believe that the 2 pieces are fused lol.
Tac40, I thought about doing what you said...but at this point, I *hope* I haven't messed the barrel up, so I figure I'm not going near it with the dremel hehe. I'll have to find someone around here who can get the barrel off, and then grab an upper from Brownell's and put it back together. I will definitely grease the whole thing when I do.
This is a factory Armalite upper; I don't know whether or not they use grease, but it feels like this barrel was welded on! ( I know it wasn't, but like I say, I've seen FAL barrels come off easier).