Quoted:
I started to assemble a new upper and immediately found that the fit between the barrel/barrel extension and the upper receiver was very loose.... barrel "fell" into the upper with no resistance .... sloppy fit.
I measured the barrel extension and found it to be .9981 to .9993.... tapered front to back which is good.
I measured the ID of the upper receiver and found it to be 1.001 to 1.002 and out of round by .001.
So, from all the specs I can find on an upper receiver, the ID of the upper is oversize. The spec I found on the upper ID is 1.000 max.
I called the manufacturer of the upper and they said the upper ID is within spec.
I'm kind of bummed out/pissed about this as I purchased a "quality" upper receiver.
What do you think? Again, the spec that I have found on the upper receiver ID is .999/1.000.
View Quote
The specified inside diameter for the bore of the upper receiver is 1.000 -0.0/+0.002" Your receiver is within tolerance. (You need to call and apologize)
The specified outside diameter diameter of the barrel extension is 0.9987 -.0008/+0.0". Your barrel extension is out tolerance, too large at the big end by 0.0006", and should not be tapered. That's what makes the barrel feel so loose, more clearance in the back allows to front (muzzle) to move more than allowed...
I don't know where you got .999" diameter of the upper, but it's wrong.
EDIT: And one other thing, at LMC (least material conditions), you are going to have a .0041" clearance between the barrel extension and upper. Yes, that does feel sloppy, but it is per print.