I tried some different ammo and it seems that there are two chambers that are an issue. With the other ammo (Geco ball), those two chambers dragged the case past the loading gate but one by, they were fine and I could turn the full cylinder without any real extra effort. I went back to the Federal HST and it was the same two chambers, but with the HST I could not get it to rotate past with a level of effort I was comfortable with.
On the one hand, I would say it is that the loading gate is a little proud of the recoil shield when open. BUT...on the other, 4 out of 6 chambers don't seem to have the problem.
I also looked the revolver over carefully and found a few issues that I'm not happy about in a $700 gun. Two of the three bottom trigger guard screws are a little buggered (hard to see in the photo). And the left grip panel (on the right when showing the bottom) is not fitting against the frame. Seems it just missed a bit a proper final fitting or something. Not too pleased. I'll take the grip off and see it is a trivial placement issue. I think I'll call Ruger tomorrow to see what they say about these things.
Rob