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Link Posted: 2/20/2013 4:29:49 AM EDT
[#1]




I did the same thing with Hex shaped tiles.





The only failure I had was if I hit the seam between two tiles.



You need to stagger the seams.
Link Posted: 2/20/2013 4:34:51 AM EDT
[#2]
Link Posted: 2/20/2013 4:38:55 AM EDT
[#3]
Link Posted: 2/20/2013 4:41:22 AM EDT
[#4]
way cool factor.
Link Posted: 2/20/2013 4:44:23 AM EDT
[#5]
If the need should exist for some measure of resistance in walls to high speed projectiles-I have heard that building a wall with 2x6 on 16 inch centers and covering the bottom 4 feet with 3/4 plywood will allow filling the voids with washed and screened rock of about 3/8 diameter and significantly decrease the possibility of said projectiles penetrating-I have heard of course.
Link Posted: 2/20/2013 5:16:33 AM EDT
[#6]
Quoted:
If the need should exist for some measure of resistance in walls to high speed projectiles-I have heard that building a wall with 2x6 on 16 inch centers and covering the bottom 4 feet with 3/4 plywood will allow filling the voids with washed and screened rock of about 3/8 diameter and significantly decrease the possibility of said projectiles penetrating-I have heard of course.


I tiled a floor at an Amscot several years ago when I was working for my grandfather.
The way you described is how they build the walls in front of their tellers.
Link Posted: 2/20/2013 7:38:25 AM EDT
[#7]


You know, I've seen that video before but I didn't notice till now that that dude looks a lot like me. He's probably 100 lbs heavier but I'm bald and fat. They say the camera makes you look fatter.... maybe I just got roarin' drunk and can't remember.
Link Posted: 2/20/2013 7:46:07 AM EDT
[#8]
Quoted:
This could be a cheap, easy solution to catching spall with steel plates, esp. at less than $1 per tile.


If you read through the thread I linked to in my OP, you'll see that several people got good results with just Herculiner for mitigating fragments. It's a long thread but lots of good information and most of the posts regarding test information are accompanied by pics and video so it should be easy enough to scan through it for the important parts.
Link Posted: 2/20/2013 7:59:38 AM EDT
[#9]
Quoted:

Quoted:
Quoted:

Quoted:
I do wonder what we could do with layers of common materials, though...perhaps thin layers of hardened steel laid up with epoxy polymers/aluminum to accept some deformation energy. Betting we could make a plate that's lighter and acts as its own anti-spalling guard.

Two bare pieces of tile duct taped together will stop one 5.56 hit with no spall.
 


Yeah. One. Also, ceramic tile is way dense.
That is at 20 yards. It is probably multihit capable at 100 yard+ distances.

 



Tiles are cheap enough. You proved that two tiles can handle one hit of .223. If the user wants multi-hit protection from the "plate" he should use three tiles. Or pony up the dough and buy a real Level III/IV plate. Some of these dudes would complain if you hung 'em with a new rope.
Link Posted: 2/20/2013 7:59:45 AM EDT
[#10]
I wonder what the result would be if you did the same test with 1/4" herculiner on the front and back but mixed in a healthy amount of ceramic dust with the herculiner.
Link Posted: 2/20/2013 8:02:13 AM EDT
[#11]
Quoted:
Hmmm....I wonder if I could make this my senior design project.  


Winning! For high school? I'll buy your next membership if you pull it off and get a B or better.
Link Posted: 2/20/2013 8:03:52 AM EDT
[#12]
Hill billy innovation
Link Posted: 2/20/2013 8:17:27 AM EDT
[#13]
Link Posted: 2/20/2013 8:30:29 AM EDT
[#14]
Quoted:

Fiberglass will survive the firing temp.  But this project is about using materials on hand as much as possible.

These makeshift plates must be tested at a wide range of speeds.  Low speed impacts on some materials (transparency materials) cause worse spalling than high speed impacts to the point that the targets are defeated.

If I had a big pile of tiles and roofing tar, fiberglass insulation, wood planks, dry wall, or whatever, I would (over) build barricades with the stuff on hand.  Personal, portable protection with ceramic tiles is a problem due to weight, but for a short sprint with only a rifle along they might be just the thing to survive.  Otherwise, stay below the sky line.




All good points. We're not trying to re-invent the wheel. Proper Level III/IV plates do a fantastic job and we're not going to improve on that. I was definitely surprised to see that the plates stopped 10 rounds of .40 S&W even after being hit by four rifle rounds. We all know that pistols are nowhere near as powerful as rifles but this sort of thing always drives that point home for me.
Link Posted: 2/20/2013 8:37:23 AM EDT
[#15]
Excellent Test!

Now add a sheet of kevlar fabric at each layer and on outside, with a sheet of D3O shock absorbing material on internal facing side. The kevlar fabric is not that expensive, but the D3O material is a bit pricey still, however it really absorbs the impact force and spreads it laterally.
Link Posted: 2/20/2013 10:47:42 AM EDT
[#16]
Quoted:
Excellent Test!

Now add a sheet of kevlar fabric at each layer and on outside, with a sheet of D3O shock absorbing material on internal facing side. The kevlar fabric is not that expensive, but the D3O material is a bit pricey still, however it really absorbs the impact force and spreads it laterally.


I've got Kevlar handy but I wanted to do the project with stuff that's readily available at local retail outlets.
Link Posted: 2/20/2013 12:13:11 PM EDT
[#17]



Quoted:



Quoted:

Hmmm....I wonder if I could make this my senior design project.  




Winning! For high school? I'll buy your next membership if you pull it off and get a B or better.


No, I'm a Materials major at a major university.



 
Link Posted: 2/20/2013 12:53:10 PM EDT
[#18]
Quoted:

Quoted:
Quoted:
Hmmm....I wonder if I could make this my senior design project.  


Winning! For high school? I'll buy your next membership if you pull it off and get a B or better.

No, I'm a Materials major at a major university.
 


It would still be pretty cool but not nearly as much head exploding as if you were a high school student. If you do decide to do the project, let me know if there's anything I can help with.
Link Posted: 2/20/2013 2:42:17 PM EDT
[#19]
Quoted:
Quoted:

Quoted:
Quoted:

Quoted:
I do wonder what we could do with layers of common materials, though...perhaps thin layers of hardened steel laid up with epoxy polymers/aluminum to accept some deformation energy. Betting we could make a plate that's lighter and acts as its own anti-spalling guard.

Two bare pieces of tile duct taped together will stop one 5.56 hit with no spall.
 


Yeah. One. Also, ceramic tile is way dense.
That is at 20 yards. It is probably multihit capable at 100 yard+ distances.

 



Tiles are cheap enough. You proved that two tiles can handle one hit of .223. If the user wants multi-hit protection from the "plate" he should use three tiles. Or pony up the dough and buy a real Level III/IV plate. Some of these dudes would complain if you hung 'em with a new rope.


I wasn't trying to complain, or even to say that this isn't an excellent result with some very available materials. What I was suggesting was that we might be able to come up with a low-cost, yet easily-fabricated solution that improves on your results.
Link Posted: 2/20/2013 7:32:21 PM EDT
[#20]
Quoted:
Quoted:
Quoted:

Quoted:
Quoted:

Quoted:
I do wonder what we could do with layers of common materials, though...perhaps thin layers of hardened steel laid up with epoxy polymers/aluminum to accept some deformation energy. Betting we could make a plate that's lighter and acts as its own anti-spalling guard.

Two bare pieces of tile duct taped together will stop one 5.56 hit with no spall.
 


Yeah. One. Also, ceramic tile is way dense.
That is at 20 yards. It is probably multihit capable at 100 yard+ distances.

 



Tiles are cheap enough. You proved that two tiles can handle one hit of .223. If the user wants multi-hit protection from the "plate" he should use three tiles. Or pony up the dough and buy a real Level III/IV plate. Some of these dudes would complain if you hung 'em with a new rope.


I wasn't trying to complain, or even to say that this isn't an excellent result with some very available materials. What I was suggesting was that we might be able to come up with a low-cost, yet easily-fabricated solution that improves on your results.




sorry if it sounded snarky. I was just funnin'. It does sound like a good idea.
Link Posted: 2/20/2013 8:18:33 PM EDT
[#21]
We have some fake brick fascia at one of the places I work at. The stuff is as hard as hell. It burns up diamond bits trying to drill holes in it. I have been wondering about a test like that, with it. I just don't know where they got it from. Good to know for SHTF moment.
Link Posted: 2/20/2013 9:43:23 PM EDT
[#22]
Several layers of glass would be interesting.




Not sure what you would use between them.
 
Link Posted: 2/20/2013 9:49:09 PM EDT
[#23]
Time to rip out my tile.
Link Posted: 2/20/2013 10:06:44 PM EDT
[#24]
Quoted:
You won the internet tonight, man


Link Posted: 2/21/2013 6:47:47 AM EDT
[#25]
Quoted:
Several layers of glass would be interesting.

Not sure what you would use between them.


 



I'd bet Herculiner would still do a great job of holding it all together so long as you roughed up the surface with an orbital sander first. We'll have to see if we can get some glass for free/cheap. I'd like to use relatively thick sheets. Like at least 1/4".
Link Posted: 2/21/2013 7:03:33 AM EDT
[#26]



Quoted:



Quoted:

Several layers of glass would be interesting.



Not sure what you would use between them.





 






I'd bet Herculiner would still do a great job of holding it all together so long as you roughed up the surface with an orbital sander first. We'll have to see if we can get some glass for free/cheap. I'd like to use relatively thick sheets. Like at least 1/4".


Glass is not going to work as well.





The fragmented ceramic acts like little grinding stones as the bullet is passing through and actually grinds it down to where its mass can no longer carry it through.





The rounds of 5.56 I was stopping lost 80% of their mass, it just turned to dust.



 
Link Posted: 2/21/2013 7:06:06 AM EDT
[#27]
Quoted:

Quoted:
Quoted:
Several layers of glass would be interesting.

Not sure what you would use between them.


 



I'd bet Herculiner would still do a great job of holding it all together so long as you roughed up the surface with an orbital sander first. We'll have to see if we can get some glass for free/cheap. I'd like to use relatively thick sheets. Like at least 1/4".

Glass is not going to work as well.


The fragmented ceramic acts like little grinding stones as the bullet is passing through and actually grinds it down to where its mass can no longer carry it through.


The rounds of 5.56 I was stopping lost 80% of their mass, it just turned to dust.
 



Yeah, when I tried to pick out bullets  from the chunks, the best I could find were a few pieces of jacket and some chunks of .40 that you see in the pic. Nothing really left of the rifle bullets.
Link Posted: 2/21/2013 7:16:36 AM EDT
[#28]


HAHAHAHAHAAAA!!!

But dammmmmm! It worked.
Link Posted: 2/21/2013 7:22:35 AM EDT
[#29]
you never know when push is gonna come to shove...don't fuck with a patient man.
Link Posted: 2/21/2013 7:23:09 AM EDT
[#30]
Quoted:
Excellent Test!

Now add a sheet of kevlar fabric at each layer and on outside, with a sheet of D3O shock absorbing material on internal facing side. The kevlar fabric is not that expensive, but the D3O material is a bit pricey still, however it really absorbs the impact force and spreads it laterally.


I'm trying that myself, progress is halted though, due to a bout of flu.
Link Posted: 2/21/2013 7:30:17 AM EDT
[#31]



Quoted:



Quoted:




Quoted:


Quoted:

Several layers of glass would be interesting.



Not sure what you would use between them.





 






I'd bet Herculiner would still do a great job of holding it all together so long as you roughed up the surface with an orbital sander first. We'll have to see if we can get some glass for free/cheap. I'd like to use relatively thick sheets. Like at least 1/4".


Glass is not going to work as well.





The fragmented ceramic acts like little grinding stones as the bullet is passing through and actually grinds it down to where its mass can no longer carry it through.





The rounds of 5.56 I was stopping lost 80% of their mass, it just turned to dust.

 






Yeah, when I tried to pick out bullets  from the chunks, the best I could find were a few pieces of jacket and some chunks of .40 that you see in the pic. Nothing really left of the rifle bullets.




Yep, and its not only the forward motion grinding the bullets down, its also the fact that their spinning at roughly 50K RPM's that does a lot of the work.



One of my 855's got through at a seam, but the penetrator was torn all to hell and going sideways for part of the trip.
 
Link Posted: 2/21/2013 7:44:51 AM EDT
[#32]
Or you can buy 12" tiles.




Quoted:





You need to stagger the seams.

 
Link Posted: 2/21/2013 7:44:54 AM EDT
[#33]
Eventually, I'll probably test one of these with gelatin behind it. I'd be interested to see what kind of energy is left over from something like that steel penetrator, after getting through all that porcelain.
Link Posted: 2/21/2013 7:58:06 AM EDT
[#35]


the tiles I'm using are $1.50 a piece, you can get them for less than a dollar, I even saw a 9x12 grade V box of tiles, but I've forgotten the price. the bed liner is the most expensive part, apx $20 for a quart.
Link Posted: 2/21/2013 8:03:17 AM EDT
[#36]
pretty cool
Link Posted: 2/21/2013 8:06:25 AM EDT
[#37]
Quoted:


the tiles I'm using are $1.50 a piece, you can get them for less than a dollar, I even saw a 9x12 grade V box of tiles, but I've forgotten the price. the bed liner is the most expensive part, apx $20 for a quart.


I'm paying $2.50 each 12"x12" tile and $30 for a quart of Herc.
Link Posted: 2/21/2013 8:56:09 AM EDT
[#38]





Quoted:
Quoted:




Quoted:
Quoted:




Quoted:


Several layers of glass would be interesting.





Not sure what you would use between them.
 

I'd bet Herculiner would still do a great job of holding it all together so long as you roughed up the surface with an orbital sander first. We'll have to see if we can get some glass for free/cheap. I'd like to use relatively thick sheets. Like at least 1/4".



Glass is not going to work as well.
The fragmented ceramic acts like little grinding stones as the bullet is passing through and actually grinds it down to where its mass can no longer carry it through.
The rounds of 5.56 I was stopping lost 80% of their mass, it just turned to dust.


 

Yeah, when I tried to pick out bullets  from the chunks, the best I could find were a few pieces of jacket and some chunks of .40 that you see in the pic. Nothing really left of the rifle bullets.






Yep, and its not only the forward motion grinding the bullets down, its also the fact that their spinning at roughly 50K RPM's that does a lot of the work.





One of my 855's got through at a seam, but the penetrator was torn all to hell and going sideways for part of the trip.
 



Well no, they spin a few degrees only in the distance they impact the plates until they are stopped.  A 1:7 twist barrel is only going to allow a ~15 degree spin in 1/3 of an inch.





 
Link Posted: 2/21/2013 9:02:11 AM EDT
[#39]
Link Posted: 2/21/2013 9:10:44 AM EDT
[#40]
Herc needs to go on front, I think it would have better multi hit capabilities by containing the tile fragments.
Link Posted: 2/21/2013 9:12:49 AM EDT
[#41]
" Security"

On the body armor vid.

Cool trick OP.
Link Posted: 2/21/2013 9:26:15 AM EDT
[#42]
Quoted:
Herc needs to go on front, I think it would have better multi hit capabilities by containing the tile fragments.


There is a thin layer of Herc on the front and that definitely helped keep everything together. The thicker layer of Herc on the back is intended to prevent fragments coming out the back of the "plate."
Link Posted: 2/21/2013 9:27:25 AM EDT
[#43]



Quoted:



Quoted:






the tiles I'm using are $1.50 a piece, you can get them for less than a dollar, I even saw a 9x12 grade V box of tiles, but I've forgotten the price. the bed liner is the most expensive part, apx $20 for a quart.




I'm paying $2.50 each 12"x12" tile and $30 for a quart of Herc.
But yours are multi hit capable.





 
Link Posted: 2/21/2013 9:27:27 AM EDT
[#44]
Quoted:
Herc needs to go on front, I think it would have better multi hit capabilities by containing the tile fragments.


Oooh, good point!  

Much more testing required, OP.  
Link Posted: 2/21/2013 9:27:51 AM EDT
[#45]
Herc some belted tire tread to the face.




Link Posted: 2/21/2013 9:31:42 AM EDT
[#46]
Quoted:

Quoted:
Quoted:


the tiles I'm using are $1.50 a piece, you can get them for less than a dollar, I even saw a 9x12 grade V box of tiles, but I've forgotten the price. the bed liner is the most expensive part, apx $20 for a quart.


I'm paying $2.50 each 12"x12" tile and $30 for a quart of Herc.
But yours are multi hit capable.

 



That's where the extra money went.
Link Posted: 2/21/2013 9:32:54 AM EDT
[#47]
Quoted:
Herc some belted tire tread to the face.



I think if I was going to do that, it would work best between the tiles or as a backer to stop fragments. The tile itself does the real heavy lifting as far as breaking up and stopping the bullet.
Link Posted: 2/21/2013 9:35:59 AM EDT
[#48]
BF if you test another three layer one, could you shoot it to failure with 223?
Link Posted: 2/21/2013 9:42:00 AM EDT
[#49]
Did you get a new job or something?
Link Posted: 2/21/2013 9:42:54 AM EDT
[#50]
Saw this the other day and started thinking about what is around the house.  Hurc, tiles, fiberglass cloth, lexan sheet.......

I was thinking of 2 tiles with fiberglass cloth laid up in hurc  between them.  A layer of hurc on the front, and a layer of hurc backed up with some 1/8 inch lexan on the back.  Ought to be a  tough plate.
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