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‘66 Bronco Restoration (Page 1 of 4)

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1/9/2020 8:41:52 PM EDT
[Last Edit: kfs35][Edited]
Last fall (2018) I started restoring my 1966 Bronco U14.

I’ve had it for over 20 years, it was given to me when I was in high school or right after, don’t recall exactly when.

The story goes that it originally was used on the Henry Ford estate, and then the second owner, who had worked at the estate, purchased it. He then took it to his cottage in Northern Michigan, and it stayed there until it was given to me. No provenance, but it’s a good story.

When I got it, it hadn’t run in several years. I had to pull the head to free up some stuck valves and clean the carb to get it running. I drove it in the summer, and my dad plowed snow with it in the winter.  I hauled it down to metro Detroit and used it as my daily driver one summer. It continued plowing snow in the winter until my dad bought a newer plow truck a few years ago.

I brought it down to my place a couple of years ago and started on it last fall. It’s pretty much stock, original 170 engine. The body is pretty well gone. I put floorboards in it a few years ago as a temporary repair, but the rest of it continued rusting away.

Here she is as I started. The CJ5 in the last picture is my most recent project.

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1/9/2020 8:47:59 PM EDT
[#1]
Starting the tear down last fall.

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1/9/2020 8:51:40 PM EDT
[#2]
I knew the body was bad, but didn’t realize just how bad it really was until I got it off the frame and started really looking it over.

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1/9/2020 8:59:18 PM EDT
[#3]
More pics of the teardown. Definitely got my money’s worth out of the clutch disk.

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1/9/2020 9:02:53 PM EDT
[#4]
More pics.

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1/9/2020 9:07:27 PM EDT
[#5]
Awesome, thanks for sharing
1/9/2020 9:07:54 PM EDT
[Last Edit: kfs35][Edited] [#6]
The frame itself was in pretty good shape, mostly light rust. It was a little heavier back under the bed, but cleaned up ok. There was one area that had rusted through by the left rear spring hanger. There was a mouse nest inside the frame, and it had rusted through underneath it. I ended up cutting out about an eight inch section, also had to put a small patch on the inside rail.

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1/9/2020 9:09:40 PM EDT
[Last Edit: kfs35][Edited] [#7]
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1/9/2020 9:13:53 PM EDT
[Last Edit: kfs35][Edited] [#8]
Frame all painted and ready to reassemble.

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1/9/2020 9:16:24 PM EDT
[#9]
wonderful

NRA Life Member
USPSA-IPSC
Phuc cancer


I liked this place a lot better when it was a gun forum.
1/9/2020 9:21:44 PM EDT
[#10]
Tore the transfer case down, and put all new seals and gaskets in it. I didn’t tear the transmission down, just cleaned it up good and replaced the seals and gaskets.

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1/9/2020 9:27:54 PM EDT
[#11]
Rebuilt the engine, it had some taper in the bores, so it got re-bored, and the crank got turned.  At least engine parts are cheap for this, Ford built millions of these 170s.

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1/9/2020 9:31:22 PM EDT
[Last Edit: kfs35][Edited] [#12]
More pics.

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1/9/2020 9:34:25 PM EDT
[#13]
Reassembly!

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1/9/2020 9:37:38 PM EDT
[#14]
More reassembly. I needed to change oil in my pickup yesterday, so the Bronco got pushed outside. It looked good sitting there! I thought so anyway.

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1/9/2020 9:39:41 PM EDT
[#15]
And this brings us to today. Last week I drove over to Jeff’s Bronco Graveyard to pick up my body tub kit. It comes some assembly required.

Lots of pieces.Attached File
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1/9/2020 9:40:52 PM EDT
[#16]
Progress is going to seem a lot slower from here on out, since this thread is going to be following my progress in real time.
1/9/2020 9:43:45 PM EDT
[Last Edit: kfs35][Edited] [#17]
Yesterday and today were spent laying out all of the pieces.

Once I figured out what piece goes where, more or less, I started fitting them together.

I’m just clamping everything together to check the fit to start with. I need a lot more clecos and clamps. They won’t be here until next week.

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1/9/2020 9:46:35 PM EDT
[#18]
Bonus pics of my parts donor, another 66. I hauled it down from my parents place this summer. I’m glad I did, grabbed a few bits and pieces off it already.

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1/9/2020 10:03:42 PM EDT
[#19]
nice work!
1/9/2020 10:05:41 PM EDT
[#20]
Nice work OP! This will be interesting to follow.
A bad day at the range is better than a good day at work
1/9/2020 10:06:07 PM EDT
[#21]
Cool build man. What paint are you using on the chassis?
1/9/2020 10:06:29 PM EDT
[#22]
Beautiful, I look forward to seeing the finished product. Makes me miss my old 73 EB.
Sic Semper Tyrannis

Proud VCDL Member - VCDL.org

Support #NBB
https://www.gofundme.com/f/nbb-hiking-club-support
1/9/2020 10:25:59 PM EDT
[#23]
Inski.

Let us speak courteously, deal fairly, and keep ourselves armed and ready. -Theodore Roosevelt
1/9/2020 10:40:42 PM EDT
[#24]
Quote History
Originally Posted By Beater9C1:
Cool build man. What paint are you using on the chassis?
View Quote
Chassis Saver.
1/9/2020 10:41:14 PM EDT
[#25]
Subscribed.
If you aren't representing Jesus in a way that makes people want to hang out with you, you're doing it wrong.
1/9/2020 10:42:07 PM EDT
[Last Edit: kfs35][Edited] [#26]
Quote History
Originally Posted By AndBen:
Beautiful, I look forward to seeing the finished product. Makes me miss my old 73 EB.
View Quote
You and me both!
1/10/2020 12:00:54 AM EDT
[#27]
Thanks for sharing!
Looking forward to the progress.
No Profound Signature Here!
1/10/2020 12:21:43 AM EDT
[#28]
Makes me wish my dad had not sold the 1970 Bronco pickup that he gave me for my 16th b'day...

It was a sweet truck.

Jelly of your skills, shop and tools.....

Red
B Double-O M Spells BOOM - BF
1/10/2020 12:36:45 AM EDT
[#29]
Subscribed. Love these threads.

Thanks.
Originally Posted By FLAL1A:
"Pretty much the only thing that keeps me paying my taxes and not turning my house into a chickenshit particle board and stucco compound is the fact that the police occasionally kill douchebag criminals in comical ways.
1/10/2020 11:41:57 AM EDT
[#30]
Awesome thread! Look forward to the progress as I have a Blazer that I need to do this with. It always amazed me that Ford put the VIN on the glovebox door, essentially letting you do a whole body swap.
1/10/2020 12:03:27 PM EDT
[#31]
I had a '68 289 w/ 3 on tree, in high school / college. I wish I still had it.

Nice work OP!
1/10/2020 12:59:27 PM EDT
[Last Edit: wildearp][Edited] [#32]
Damn, that was a lot of rust.  I have that same rear end from a EB with trac lock under my 47 Chevy pickup.

A friend made an extended frame crawler out of an EB and stacked it up, endo about 5 times, very close to killing him. His Currie front axle housing separated at a weld and the lawsuit is still not settled.

A full cage saved his life.

There are many rust free EBs in AZ, and I make sure I don't look too hard, or I will be building one.
Overwatch.
1/10/2020 1:53:28 PM EDT
[#33]
Surprised the Bronco still exists, those Michigan winters beat the hell outta metal.
1/10/2020 3:07:59 PM EDT
[#34]
I almost shed a tear looking at your pics.  Great job.  I love me some old skool 4 cylinders.  And Broncos are real nice too.  Would love to be able to afford the new one coming if it's any good.
John 16:33 In the world you will have tribulation. But take heart; I have overcome the world.”
1/10/2020 7:55:23 PM EDT
[#35]
tag and thread set so it won't archive.
For fuck's sake. It is possessive. For the sake of fuck.
1/10/2020 8:06:26 PM EDT
[Last Edit: kfs35][Edited] [#36]
Quote History
Originally Posted By Striker:
tag and thread set so it won't archive.
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Whoa, thank you!

Although are you trying to say it’s going to take so long to finish that you had to set it to non-archive status?
1/10/2020 8:15:13 PM EDT
[#37]
Not much visible progress today, other than the engine and bellhousing being back out of the chassis.

I was thinking about it over coffee this morning, and decided it would be a lot easier to work on the firewall and tunnel without them in. Only 4 bolts holding the bellhousing to the transmission, removed the motor mounts and it was back out. Took longer to lift the Bronco up, and lower it twice to roll my engine crane from behind the Bronco and back again than it did to pull the engine.

And it is a ton easier to access the firewall tunnel are, so the 20 minutes spent yanking the engine will save a lot of swearing.

Still waiting for the clecos I ordered to show up, and we’re also going on vacation, so not much is going to be happening for the next 10 days, or so.
1/11/2020 8:47:57 AM EDT
[#38]
Quote History
Originally Posted By kfs35:

Whoa, thank you!

Although are you trying to say it's going to take so long to finish that you had to set it to non-archive status?
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lol..I feel your pain. the wing beside my bicycle I've owned for 3 years..rode it once. the wing in front of it..owned it for 2 years..it's moved from one shed to another.
For fuck's sake. It is possessive. For the sake of fuck.
1/11/2020 9:07:04 AM EDT
[#39]
Quote History
Originally Posted By Kornbread:
Awesome thread! Look forward to the progress as I have a Blazer that I need to do this with. It always amazed me that Ford put the VIN on the glovebox door, essentially letting you do a whole body swap.
View Quote
There's a VIN on the frame rail also.
q3131: I can enjoy necrobeastialexhibitionism as much as the next guy, but homonecrobestailexhibitionism is just plain sick.

Tomislav:If you truly love something, you need to shoot it, then set it on fire. (And then post pics!)

كا
1/11/2020 9:27:01 AM EDT
[#40]
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Originally Posted By mcculver5:
Subscribed. Love these threads.

Thanks.
View Quote
"Fuck em. Prairie dogs had just as much time to evolve and develop high-powered rifles as we did...We win. "

This thread is like watching a loaded 1911 with the safety off just laying on the ground in the middle of a playground-Aimless
1/11/2020 10:20:04 AM EDT
[#41]
OP
Does my former Bronco owners heart good to see this thread, thanks for posting.
"He that knows not and knows not that he knows not is a fool.
Shun him"
1/11/2020 11:28:13 AM EDT
[#42]
Quote History
Originally Posted By Kornbread:
Awesome thread! Look forward to the progress as I have a Blazer that I need to do this with. It always amazed me that Ford put the VIN on the glovebox door, essentially letting you do a whole body swap.
View Quote
Thanks.

On the 66, the VIN is only on the frame rail, and the warranty plate on the left sidewall by the e-brake.
1/11/2020 12:25:13 PM EDT
[#43]
Quote History
Originally Posted By JJREA:
I almost shed a tear looking at your pics.  Great job.  I love me some old skool 4 cylinders.  And Broncos are real nice too.  Would love to be able to afford the new one coming if it's any good.
View Quote
1/11/2020 12:29:47 PM EDT
[#44]
Tag.  Love the original style Broncos.
1/11/2020 1:04:00 PM EDT
[#45]
Hank Kimbles car !
Great work . Those things go for BIG MONEY !
"I've seen too much not to stay in touch , With a world full of love and luck, I got a big suspicion 'bout ammunition I never forget to duck" JB ????
1/11/2020 1:05:16 PM EDT
[Last Edit: Rocklock][Edited] [#46]
Dumb thumbed it .
"I've seen too much not to stay in touch , With a world full of love and luck, I got a big suspicion 'bout ammunition I never forget to duck" JB ????
1/11/2020 5:35:00 PM EDT
[#47]
That’s very impressive work, I enjoy seeing a classic like this given a new life.

Please continue to share your updates.
1/11/2020 9:37:19 PM EDT
[#48]
How's the sheet metal fitting together?

Nice shop, BTW.
1/11/2020 10:00:32 PM EDT
[#49]
Quote History
Originally Posted By johnh57:
I had a '68 289 w/ 3 on tree, in high school / college. I wish I still had it.

Nice work OP!
View Quote
Dad had a 69 with same spec's. That's what I learned to drive on....  30 + years later, I am still mad at him for selling it.

Awesome job OP, subscribed.
8404/0000 and proud...
1/11/2020 10:23:40 PM EDT
[#50]
My 77 is jealous. I am jealous of a actual shop space with a lift
BikerNut:
Normal people like motorcycles. Real people like motorcycles.

People who don't like motorcycles are just... weird.

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‘66 Bronco Restoration (Page 1 of 4)