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I'm not sure what you mean by your last statement. I didn't say anything about a safety being too hard. I do have a question for you though. Cuz it sounds like you might have experience with lever guns. Do your winchesters have a gap between the stock / frame and the actual lever loop when just sitting all by itself. You can see the gap in mine in the picture. Is that normal? My Marlins don't have that gap and I've never experienced a pinching of my finger / hands with them. I'm pretty sure it's supposed to be there and doesn't actually allow the gun to fire unless it is depressed. Which I'm not real crazy about. But is that also normal?
As far as the tang safety, it's a non issues. I don't really mind it. Seems overly redundant but I don't think there is a half cock on my 94. I'll pull it out and test that. I'm not really sure you'd need it, even without a half cock because the hammer on this one does not sit up against the firing pin. I think it's just part of the newer design. Possibly. It sits further back and when you pull the the trigger allows for the hammer to fall all the way but at rest resets with a gap.
I wonder if the older 94's don't have that gap with the lever? (ETA, just googled pics and it looks like pre 64's did)
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Sorry I worded that poorly. I meant that you could remove the lower tang, and tweak the spring (it's just a small leaf spring) and that might allow the lever to close a little more and in turn lessen the gap between the lever and the tang (but it will still have some gap).
Yes some gap is normal on a Winchester 94. Marlin actually has the same type of lever safety, it's just to prevent the gun from firing if the bolt isn't fully in battery but Marlins hold themselves closed while Winchester's dont. I dont know when Marlin started using that safety but it's been standard on Winchester 94's since early in the beginning.
I dont mind the tang safeties either though I dont have a 94 with one I do have a Winchester/Miroku 92 and several 95's with them. Yes with the rebound hammer (like your 94 has) they are kind of redundant but they are also easy to ignore if you want to also. Sometimes I use them, sometimes I don't. I've heard of the rebound hammer causing problems in the 1886's but I dont have one of those and so far none of mine have ever been a problem.
This is the only picture I have right now but this is one of my later model 94's. Made in the early 90's I believe before the ugly cross bolt safety was added but it came with a rebound hammer. I replaced a few parts and got rid of the rebound hammer feature so now it operates just like an earlier model with a half cock notch. A little hard to see but if you look close you can see there is a gap between the lever and the lower tang, thats just how it is on a 94.
Marlin's notoriously have a lot more wood in the buttstock and forearm than Winchesters do, I wonder if you're pinching your hand on a Winny but not a Marlin because the thicker material holds your hand away from the pinch point just enough? And where do you position your fingers in the lever? I use the "middle phalanx" part of my fingers, I can see how if you got closer than that it might be possible to pinch yourself.