Got capped by the system, so adding a second post with more details
I've run approximately 300 rounds through it so far across 5 different brands, all 115 grain:
Tulammo steel
Sellier & Bellot brass
CCI Blazer brass
Winchester White Box brass
FedArm brass
The only ammo that runs reliably through it is the Tulammo and S&B...the rest have issues virtually every or every other round, even stove piping in some cases.
Prior to making my purchase, I contacted DD to ask about the buffer weight since it seems most here are suggesting heavier weights are required. The rep I spoke to stated they've sold a ton of these kits with no issues. Fast forward to after my first day of testing, I contact them again and speak with a different tech- this time getting a different story and he's heard from a number of customers with similar issues.
At this point I've spoken with a few techs now (including a local resource) and I'm getting conflicting information, so I'm hoping I can get a consensus here. The tech from DD suggested polishing the chamber feed ramp, possibly a heavier buffer, the local tech suggested testing heavier grain ammo such as 124 and 147 ball ammo to see what happens. If it improves, he suggested getting a LIGHTER buffer.
While I'm technically and mechanically inclined as well as a USN vet, I will freely admit that I am an AR newb. For being such a simple gun to assemble, they sure seem to be tricky to get running reliably- unless you pretty much copy what one of the other guys has already put together. Personally, I enjoy the satisfaction of building it myself- plus it provides me opportunities like this to learn a lot more about how it functions.
Thanks in advance!