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Posted: 10/18/2018 8:48:18 AM EDT
So I have been curious as to the differences between the performance of two major players in the "Cold Hammer Forged" barrel game...  Daniel Defense and FN.

I have two AR's with Cold Hammer Forged barrels... One by Daniel Defense, and one by FN.  Both have almost identical number of rounds through them, but the DD barrel outshoots the FN barrel with every range trip.

I recently purchased two new CHF barrels for other builds, and you guessed it... one is a DD barrel and one is a FN barrel.

I threw the borescope in all 4 of them, and was surprised by what I found.

Barrel #1:  Daniel Defense 14.5" midlength CHF Lightweight Barrel with just over 1000 rounds through it (this is a superbly accurate barrel) :



Link Posted: 10/14/2018 9:31:01 PM EDT
[#1]
Barrel #2:  Spikes Tactical (made by FN) 16" midlength CHF "optimum profile" barrel with just over 1000 rounds through it (can never seem to get this one to shoot below 1.25 moa)







Barrel #3: Daniel Defense 16" midlength CHF Gov. Profile - New and Unfired



Link Posted: 10/14/2018 9:31:35 PM EDT
[#2]
Barrel #4:  Ballistic Advantage (made by FN) 14.5" midlength "hanson profile" - New and Unfired






Observations - The FN produced barrels show significantly more tooling marks, and its unclear from the first picture of the Spikes barrel if the rifling at the throat is missing?  In any case, both FN barrels show similar tooling marks perpendicular to the bore.  Both Daniel Defense barrels have much more uniform bores, and as mentioned previously, the accuracy I get out of the lightweight 14.5 is impressive to say the least, and I can never seem to get the Spikes barrel to shoot well.

Anyone else have similar findings?
Link Posted: 10/14/2018 9:41:46 PM EDT
[#3]
I'm almost certain that DD did the barrels for Ballistic Advantage, not FN.  Might want to double check that.
Link Posted: 10/14/2018 9:49:26 PM EDT
[#4]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I'm almost certain that DD did the barrels for Ballistic Advantage, not FN.  Might want to double check that.
View Quote
Well that would certainly thicken this plot...  could have sworn I read the BA barrels were made by FN.
Link Posted: 10/14/2018 9:56:19 PM EDT
[#5]
Are BA barrels made by FN?
Link Posted: 10/14/2018 9:58:12 PM EDT
[#6]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Are BA barrels made by FN?
View Quote
No.  They make their own barrels.  However, they do not have a cold hammer forging operation, so the limited run of those barrels were made elsewhere.  Likely DD or FN... could have sworn it was FN... but trying to do more digging to confirm.
Link Posted: 10/14/2018 10:29:55 PM EDT
[#7]
Yeah, I had heard DD.  But it's hard to nail down a definite answer.
Link Posted: 10/15/2018 7:28:49 AM EDT
[#8]
that DD barrel is beautiful, even after 1000 rds.  I wish DD made a 16" S2W barrel in 5.56.
Link Posted: 10/15/2018 8:55:38 AM EDT
[#9]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
that DD barrel is beautiful, even after 1000 rds.  I wish DD made a 16" S2W barrel in 5.56.
View Quote
I’d love a DD made CHF barrel in a continuous taper profile like the BCM enhanced medium weight contour.  The stuff dreams are made of right there haha
Link Posted: 10/15/2018 8:58:02 AM EDT
[#10]
That Daniel Defense sure looks good!  Who are they using for their OE barrels?
Link Posted: 10/15/2018 9:02:45 AM EDT
[#11]
Yes sir.

I have found Daniel Defense barrels to be as consistently good as Colt barrels.

Colt and DD are the only barrels I own anymore.
Link Posted: 10/15/2018 9:04:10 AM EDT
[#12]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That Daniel Defense sure looks good!  Who are they using for their OE barrels?
View Quote
Really?

They make them in house.

My DD lightweight (.625") has been incredible with just irons.  I'm actually going to slap a SS10X on it next time I hit the range with some razor core and see what it does.
Link Posted: 10/15/2018 9:05:01 AM EDT
[#13]
OP, how accurate is that DD lightweight barrel?

I have a BCM pencil barrel, and it is dogshit for accuracy after it warms up.  I'm talking, starts out as 2" then opens up to 8" at 100 yards with milsurp.
Link Posted: 10/15/2018 9:10:33 AM EDT
[#14]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
OP, how accurate is that DD lightweight barrel?

I have a BCM pencil barrel, and it is dogshit for accuracy after it warms up.  I'm talking, starts out as 2" then opens up to 8" at 100 yards with milsurp.
View Quote
I'm not OP but with irons (troy fixed rear, DD front) mine will do 1.5-2" with bulk plinking loads, and as it heats up open up to maybe 3-ish inches or so.  Nowhere NEAR as much as my Faxon pencil opens up with the same loads.
Link Posted: 10/15/2018 9:38:56 AM EDT
[#15]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
OP, how accurate is that DD lightweight barrel?

I have a BCM pencil barrel, and it is dogshit for accuracy after it warms up.  I'm talking, starts out as 2" then opens up to 8" at 100 yards with milsurp.
View Quote
With Prvi 75gr match, it’s 1”@100y, and when it heats up it stays around 2”@100y.
Link Posted: 10/15/2018 10:25:57 AM EDT
[#16]
I could never get a clear answer from vendors or BA on who made the limited CHF barrels.  I wanted one for the Hanson profile. but just bought another DD as they perform better accuracy wise than the FN i have used
Link Posted: 10/15/2018 10:29:14 AM EDT
[#17]
"BaRrEl bReAk-iN iSN't NecESsARy"
Link Posted: 10/15/2018 10:56:23 AM EDT
[#18]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
OP, how accurate is that DD lightweight barrel?

I have a BCM pencil barrel, and it is dogshit for accuracy after it warms up.  I'm talking, starts out as 2" then opens up to 8" at 100 yards with milsurp.
View Quote
I did a comparison a few years ago between a DD Lightweight 16" barrel, and a 14.5" BCM Lightweight barrel.  BCM wasn't bad, but the DD was clearly better. I did 3 10-shot groups each of 3 different ammo types.  I didn't allow any significant barrel cooling between individual groups of a particular ammo type.  The DD turned in groups about 1/2" smaller than the BCM.

Shooting some 77gr Nosler handloads, the Daniel Defense turned in the following 10-shot group sizes: 1.501", 1.199" and 1.054". So the average was 1.251".

This is Nosler 77gr over H322.  


This is with American Eagle 50gr varmint. Prone, Bipod Leupold VX-R Patrol 3-9 Scope.  
Link Posted: 10/15/2018 11:07:04 AM EDT
[#19]
What kind of bore scope was used?
Link Posted: 10/15/2018 11:23:57 AM EDT
[#20]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
What kind of bore scope was used?
View Quote
Nothing crazy.  It’s a Lyman “Borecam” digital.
Link Posted: 10/15/2018 11:43:27 AM EDT
[#21]
your images help explain why in 45 yrs of "practical shooting" ARs, my DD lightweight barrels have been the most accurate

if i do my part i can get 3" groups at 400yds using cheapie Federal AE 223 55gr fmj

the only reason i buy other brands is when DD doesn't make the barrel i need
Link Posted: 10/15/2018 11:56:06 AM EDT
[#22]
0.75 MOA with factory FMJ. Wow.
Link Posted: 10/15/2018 12:08:07 PM EDT
[#23]
DD may have a process they only do for their stuff or

A company has DD make some barrels for them. They give them a price point and say we want hammer forged for X dollars. So they make them for X dollars not performing the same steps they would if the product was going to have DD engraved on it.
Link Posted: 10/15/2018 12:14:09 PM EDT
[#24]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
DD may have a process they only do for their stuff or

A company has DD make some barrels for them. They give them a price point and say we want hammer forged for X dollars. So they make them for X dollars not performing the same steps they would if the product was going to have DD engraved on it.
View Quote
I think this is exactly the reason DD doesn’t make barrels for other brands.

FN however, does this often.
Link Posted: 10/15/2018 5:45:19 PM EDT
[#25]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

Really?

They make them in house.

My DD lightweight (.625") has been incredible with just irons.  I'm actually going to slap a SS10X on it next time I hit the range with some razor core and see what it does.
View Quote
Not sure what the Really? poke was for but thanks for the feedback.  No judgement from my end, was curious about DD and their process.  I have never bought any DD stuff but this thread is converting me--I'm growing tired of subpar barrels.  That borescope looks pretty interesting too.
Link Posted: 10/15/2018 7:30:22 PM EDT
[#26]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
that DD barrel is beautiful, even after 1000 rds.  I wish DD made a 16" S2W barrel in 5.56.
View Quote
Be sure to show your support here on the DD sub forum, and there's a chance they may be made:

https://www.ar15.com/forums/Industry/14-5-and-16-S2W-barrels-any-plans-/382-289639/
Link Posted: 10/15/2018 8:03:54 PM EDT
[#27]
my knights armament barrel looks like it was rifled by an indian kid using a chisel and a hammer

shoots 1moa or better though
Link Posted: 10/15/2018 8:04:50 PM EDT
[#28]
Any chance of getting a look at a kac sr15 barrel?
Link Posted: 10/15/2018 9:31:36 PM EDT
[#29]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Any chance of getting a look at a kac sr15 barrel?
View Quote
Do you live near southeast pa?
Link Posted: 10/15/2018 9:58:35 PM EDT
[#30]
Other side of the state.
Link Posted: 10/15/2018 10:41:35 PM EDT
[#31]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
0.75 MOA with factory FMJ. Wow.
View Quote
That's nothing. Just a few days ago a fellow here posted an inch or so 30 round group he shot at 100 yards with his SBR, Eotech, and magnifier using ball ammo.
Link Posted: 10/18/2018 8:48:18 AM EDT
[#32]
Topic Moved
Link Posted: 10/18/2018 9:47:22 AM EDT
[#33]
Link Posted: 10/18/2018 9:55:17 AM EDT
[#34]
The DD bore looks great.  It really shows why their CL barrels have a reputation for being accurate.  Thanks for sharing!

Makes you wonder about FN’s double thickness chrome lining processs...
Link Posted: 10/18/2018 10:36:02 AM EDT
[#35]
Bore lapping, before and after rifling, is a process that quality barrel manufacturers don't skip.
Link Posted: 10/18/2018 10:43:11 PM EDT
[#36]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
0.75 MOA with factory FMJ. Wow.
View Quote
Yea.
Link Posted: 10/21/2018 6:31:24 PM EDT
[#37]
Pretty cool

I have Colt,DD, KAC barrel(SR25) and a Douglas barrel.

All are more accurate than I am.
Link Posted: 10/21/2018 8:48:51 PM EDT
[#38]
DD is doing something right. The only barrels I will buy....shamelessly in the 10.3 format. Only way to go friend.
Link Posted: 10/22/2018 10:43:56 AM EDT
[#39]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Try a gunpowder that fills the case.  H322 and heavy bullets is about as mismatched as possible.
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
Quoted:
OP, how accurate is that DD lightweight barrel?

I have a BCM pencil barrel, and it is dogshit for accuracy after it warms up.  I'm talking, starts out as 2" then opens up to 8" at 100 yards with milsurp.
I did a comparison a few years ago between a DD Lightweight 16" barrel, and a 14.5" BCM Lightweight barrel.  BCM wasn't bad, but the DD was clearly better. I did 3 10-shot groups each of 3 different ammo types.  I didn't allow any significant barrel cooling between individual groups of a particular ammo type.  The DD turned in groups about 1/2" smaller than the BCM.Shooting some 77gr Nosler handloads, the Daniel Defense turned in the following 10-shot group sizes: 1.501", 1.199" and 1.054". So the average was 1.251".

This is Nosler 77gr over H322.  
https://farm2.staticflickr.com/1501/25236814523_b6c5b94ab7_z.jpg

This is with American Eagle 50gr varmint. Prone, Bipod Leupold VX-R Patrol 3-9 Scope.  
https://farm2.staticflickr.com/1640/25863378035_116b20076f_z.jpg
Try a gunpowder that fills the case.  H322 and heavy bullets is about as mismatched as possible.
Yeah, it's an odd load, but it's been around for awhile because it works for some reason.  I've tried TAC, RL15 and a few other powders.  They shoot fine with the 77smk's, but the Nosler CC's don't shoot as well. Until I put them in front of H322. Doesn't matter what 75/77gr bullet I use, it seems to work in just about all my barrels.
Link Posted: 10/23/2018 7:58:10 PM EDT
[#40]
I have 3 DD barrels. One of them in 6.8
All of them are incredibly good shooters. Paid a premium for them. But very happy with the results.

I have a CMMG 20" govt profile in an A2. Don't know who made it, but the 1-7" twist in it shoots 77g BTHP's very well.
Link Posted: 10/23/2018 9:06:44 PM EDT
[#41]
I would be really curious to see an actual FN factory barrel.

Also, a Noveske marked FN barrel. Those are notorious for being accurate. I’m a firm believer that just because it’s “made by FN” for someone else doesn’t really say much in terms of spec or quality control.

My 10.3” DD barrel tends to shoot M193 more accurately than any of my other chrome-lined barrels (BCM, KAC)
Link Posted: 10/24/2018 8:55:22 AM EDT
[#42]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That's nothing. Just a few days ago a fellow here posted an inch or so 30 round group he shot at 100 yards with his SBR, Eotech, and magnifier using ball ammo.
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
0.75 MOA with factory FMJ. Wow.
That's nothing. Just a few days ago a fellow here posted an inch or so 30 round group he shot at 100 yards with his SBR, Eotech, and magnifier using ball ammo.
Ha ha!  No doubt their "yards" are quite bit shorter than standard and they get Scarlett Johansen to kiss their bullets.
Link Posted: 10/24/2018 7:09:21 PM EDT
[#43]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I would be really curious to see an actual FN factory barrel.

Also, a Noveske marked FN barrel. Those are notorious for being accurate. I’m a firm believer that just because it’s “made by FN” for someone else doesn’t really say much in terms of spec or quality control.

My 10.3” DD barrel tends to shoot M193 more accurately than any of my other chrome-lined barrels (BCM, KAC)
View Quote
I would be curious to see as well... would help determine if they “grade” their barrels based on specs from different contracts.

One thing is for sure, ever since I got my borescope, I’ve been scoping every barrel I own, and have been finding some really interesting surprises!
Link Posted: 11/10/2018 2:41:14 AM EDT
[#44]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
OP, how accurate is that DD lightweight barrel?

I have a BCM pencil barrel, and it is dogshit for accuracy after it warms up.  I'm talking, starts out as 2" then opens up to 8" at 100 yards with milsurp.
View Quote
Milsurp has no bearing on that barrels accuracy. Its crap ammo. It shoots crappy. It started off as crap... the fact it was worse after a few rounds is meaningless. What does it do with .223 Federal GMM 77 grain or Blackhills 5.56 TMK 77 grain or quality handloads? You cant test for accuracy with 2 MOA ammo.
Link Posted: 11/10/2018 3:28:22 AM EDT
[#45]
My understanding is all FN barrels are literally not created equal. FN makes barrels in a several grades for other companies depending on what the customer wants to pay. The faster the production rate and the lower the reject rate the cheaper the price.

In addition to DD and FN, Ruger has a CHF Machine and makes barrels for others.
Link Posted: 11/11/2018 1:44:57 PM EDT
[#46]
So the “jacked up” FN barrel still does 1.25 moa?

Is that bad now?
Link Posted: 11/11/2018 7:37:33 PM EDT
[#47]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
So the "jacked up" FN barrel still does 1.25 moa?

Is that bad now?
View Quote
For the price, kinda.

In OP's #2 post, is that a chunk missing from the land of the Spike's barrel?
Link Posted: 11/15/2018 3:50:09 AM EDT
[#48]
FN barrels show more hairline tool marks. For years I've told people I can ID a CHF barrel's point of origin just looking at the bore with my naked eye, and I've backed it up darn near every time. That said, my FN and DD barrels both shoot great.
Link Posted: 11/15/2018 3:58:47 AM EDT
[#49]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
For the price, kinda.

In OP's #2 post, is that a chunk missing from the land of the Spike's barrel?
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
So the "jacked up" FN barrel still does 1.25 moa?

Is that bad now?
For the price, kinda.

In OP's #2 post, is that a chunk missing from the land of the Spike's barrel?
Sure looks like it.
Link Posted: 11/15/2018 9:42:10 AM EDT
[#50]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
With Prvi 75gr match, it’s 1”@100y, and when it heats up it stays around 2”@100y.
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
OP, how accurate is that DD lightweight barrel?

I have a BCM pencil barrel, and it is dogshit for accuracy after it warms up.  I'm talking, starts out as 2" then opens up to 8" at 100 yards with milsurp.
With Prvi 75gr match, it’s 1”@100y, and when it heats up it stays around 2”@100y.
That's what my BCM 14.5" lightweight middy does as well, typically 2-3" @ 100 yards is the worst it'll shoot with good ammo it likes. El cheapo Wolf Gold doesn't shoot much worse than that.

But no argument from me that if you've got the budget and want the best, DD barrels are the top of the list.
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