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Link Posted: 11/13/2013 8:10:19 PM EDT
[#1]
I say user error.
Link Posted: 11/13/2013 8:13:30 PM EDT
[#2]
I would be shocked if DD admitted to any responsibility on this.
Link Posted: 11/13/2013 8:17:09 PM EDT
[#3]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That's wild. I'm gong with the following.

1. Obstruction
2. Weird shit happens
4. Pressure spike due to...?
3. Something went wrong in the forging process.


I have 5 DD rifled barrels with plenty of rounds through them, they are excellent barrels. However unlikely that it was a barrel issue, every manufacturer has had a part fail here or there on a customer's rifle. I'm sure DD will take care of you.
 
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I'd guess 3. with the possibility of 2. I would not choose 4 due to the fact that it is in the wrong order. Seriously though, that is a very strange place for a failure. The majority of pressure is in the chamber and decreases as the projectile travels down the length of the tube. The OP may have the very first legitimate bigfoot sighting.
Link Posted: 11/13/2013 8:20:29 PM EDT
[#4]
GIVE THIS GUY AN AWARD... HIS FIRST POST HAS 2,500 VIEWS ALREADY.

Tagging for outcome.
Link Posted: 11/13/2013 8:26:08 PM EDT
[#5]
Wouldnt have happened if it was a Colt................ (Jk im not a Colt fanboi)
Link Posted: 11/13/2013 8:43:08 PM EDT
[#6]
Has the weapon ever been rapid fired in semi-auto; fired in this fashion has the barrel ever been possibly overheated?
Link Posted: 11/13/2013 9:17:03 PM EDT
[#7]
First I think its a pressure made fracture and could this be possible..gas block obstruction/gas block movement over the gas port causing a high pressure curve?..in any event I think its pressure related and because of where it fractured the only culprits for over pressure forward on the barrel is the can.gas block,gas port...my .02
Link Posted: 11/13/2013 9:32:16 PM EDT
[#8]
If you really think it blew because the gas port was blocked or too small then you would see bolt guns exploding all over the place.  Those don't have gas ports AND don't have an open chamber after the round is fired.

There had to have been an obstruction in the barrel.  The only relation to the gas block is that it held the barrel together at that point and kept the splitting from going further towards the chamber.
Link Posted: 11/13/2013 9:33:11 PM EDT
[#9]
If DD doesn't replace that I'd be shocked. It shouldn't matter if he's got a suppressor or not on it, your barrel shouldn't split open.. lucky, your hand couldve got shredded
Link Posted: 11/13/2013 9:39:07 PM EDT
[#10]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
First I think its a pressure made fracture and could this be possible..gas block obstruction/gas block movement over the gas port causing a high pressure curve?..in any event I think its pressure related and because of where it fractured the only culprits for over pressure forward on the barrel is the can.gas block,gas port...my .02
View Quote


Seriously?

-bolt guns

and, plenty of AR shooters around here with adjustable gas blocks, they shut them off for single shot action.  I have yet to see one split the barrel.

Now, if there was some sort of flaw around the port (far fetched speculation) then I could see it starting there, from some sort of gas obstruction.

I am hedging on the barrel obstruction theory.
Link Posted: 11/13/2013 9:46:33 PM EDT
[#11]
I have had nothing but good interaction with DD. I would be surprised if they didn't make this right for you.
Link Posted: 11/13/2013 11:03:15 PM EDT
[#12]
My guess:






There was something sealing the barrel, perhaps even water or vapor in the silencer.







Bullet is fired and begins to travel.







Bullet creates pressure behind obstruction, barrel splits behind obstruction because silencer doesn't allow the pressure to dissipate fast enough. Silencer holds threads of barrel together.







Bullet has been stabilized and continues to fly fairly straight despite new "crown" and exits the silencer without striking or damaging it.







The reason the barrel only split in front of the gas block is that the gas port allowed some of the pressure to travel into the gas tube and dissipate.

 
Link Posted: 11/14/2013 3:45:00 AM EDT
[#13]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
"There were three splits in the barrel, starting past the gas block, and almost to the threads on the end."

I'm no expert but it appears the gas port diameter was not sufficient to run the suppressor long term. The number of rounds previously fired without incident, the three(3) splits and their location seem to indicate this.

I have a couple of questions;

1) Does a suppressor that's threaded on the barrel create more pressure than one attached to a mount?
2) OP, which suppressor?
View Quote


It is a Huntertown Arms K-556
Link Posted: 11/14/2013 3:48:41 AM EDT
[#14]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Has the weapon ever been rapid fired in semi-auto; fired in this fashion has the barrel ever been possibly overheated?
View Quote


Not more rapid than I can reliably put onto a target.  I don't rapid change magazines, and put 300 rounds at a time through it.  I tend to be a deliberate shooter, as I am more into accuracy than speed.  Disclaimer: I would still love to get a hold of a minigun, even if only for 10 seconds of fire
Link Posted: 11/14/2013 3:52:46 AM EDT
[#15]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Have you posted or linked this thread on the DD industry page?  Might gain attention faster if they haven't called you back yet.
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Found the page, not sure how to link to this one.
Link Posted: 11/14/2013 4:13:23 AM EDT
[#16]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
My guess:

There was something sealing the barrel, perhaps even water or vapor in the silencer.

Bullet is fired and begins to travel.

Bullet creates pressure behind obstruction, barrel splits behind obstruction because silencer doesn't allow the pressure to dissipate fast enough. Silencer holds threads of barrel together.

Bullet has been stabilized and continues to fly fairly straight despite new "crown" and exits the silencer without striking or damaging it.

The reason the barrel only split in front of the gas block is that the gas port allowed some of the pressure to travel into the gas tube and dissipate.
 
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Best theory to me so far. Barrel only spilt enough to release the pressure and the bullet kept flying. If the bullet hit a squib, the damage would be worse IMO. Gas block obstruction is nothing. How do you think people make single shot ARs. They don't all order port less barrels. Plus the thinnest part of the barrel is under the rail before the gas block. You would think if the whole barrel experienced the pressure spike then the failure would have occurred there (in theory).
Link Posted: 11/14/2013 4:23:23 AM EDT
[#17]

Discussion ForumsJump to Quoted PostQuote History
Quoted:
I always inspect down the barrel prior to shooting.  There were no obstructions that I saw.  I didn't clean it after the last time I shot, and my OCD was killing me a bit on that one.  I only ran 100 rounds through it last time, and no issues.  The explanation given at the store was the best I could figure.  He said it is rare, but there are double powder rounds that come out, maybe 1 in a million.  That, combined with the can on the front, could have caused it, with a weak barrel.  Sounded like a perfect storm scenario to me, but anything is possible.  



I bought from DD, due to their reputation.  I hope I am not let down.  It has been a rough few firearm months.  I also own a Springfield XDs (no I am not complaining about the recall).  Let's say I am just glad no one has gotten hurt, and there are two empty spots in my safe waiting for these two to return (among the other empty spots for future additions).  



I will let everyone know as soon as I get a response from DD.
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Discussion ForumsJump to Quoted PostQuote History
Quoted:



Quoted:

I just can't get over how it happen so far down the barrel. You said it was your first round of the day right? So I pose this question, don't take offense.



Did you inspect the rifle after you last took it out or before shooting it this time? Possible squib from last range session maybe?? Assuming you did nothing after or before this range of course.



If you did... then my mind is blown. Only explanation i can think of is weak spot in barrel finally gave out brother. Bad/Good luck all in one. Let us know what DD says.




I always inspect down the barrel prior to shooting.  There were no obstructions that I saw.  I didn't clean it after the last time I shot, and my OCD was killing me a bit on that one.  I only ran 100 rounds through it last time, and no issues.  The explanation given at the store was the best I could figure.  He said it is rare, but there are double powder rounds that come out, maybe 1 in a million.  That, combined with the can on the front, could have caused it, with a weak barrel.  Sounded like a perfect storm scenario to me, but anything is possible.  



I bought from DD, due to their reputation.  I hope I am not let down.  It has been a rough few firearm months.  I also own a Springfield XDs (no I am not complaining about the recall).  Let's say I am just glad no one has gotten hurt, and there are two empty spots in my safe waiting for these two to return (among the other empty spots for future additions).  



I will let everyone know as soon as I get a response from DD.


You certainly encouraged me to change my checklist.



I never check the barrel for obstructions, instead I rely on my cleaning procedures to ensure that I don't flake out and leave a patch in a barrel.



But one can never be too safety-conscious.  I'm glad you're safe, OP.



FWIW, I'm guessing that the suppressor played some role in this mishap, perhaps, as was suggested above, by increasing pressure enough to expose a flaw in the metallurgy.



 
Link Posted: 11/14/2013 6:17:24 AM EDT
[#18]
tag
Link Posted: 11/14/2013 6:28:26 AM EDT
[#19]
That's crazy. I'm curious to see what happened. Glad no one was hurt.
Link Posted: 11/14/2013 6:31:37 AM EDT
[#20]
Any chance some kind of over torque on the threads could cause a bore constriction there?
Link Posted: 11/14/2013 6:35:07 AM EDT
[#21]
Again, the suppressor does not and can not increase the pressure in the bore.
Link Posted: 11/14/2013 6:49:20 AM EDT
[#22]
I have a theory. I had a thought on whether you run the suppressor wet or dry.

Reason being you hadn't cleaned the gun since the last time. you checked for obstruction before this shoot and everything was ok. You added your water, oil, grease etc. to the suppressor and ran it after. Since you hadn't cleaned it the sludge from the suppressor runs down into the barrel. your first shot meets the sludge splitting the barrel.

Theory only works if you run wet, otherwise i got nothing.
Link Posted: 11/14/2013 7:16:21 AM EDT
[#23]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I have a theory. I had a thought on whether you run the suppressor wet or dry.

Reason being you hadn't cleaned the gun since the last time. you checked for obstruction before this shoot and everything was ok. You added your water, oil, grease etc. to the suppressor and ran it after. Since you hadn't cleaned it the sludge from the suppressor runs down into the barrel. your first shot meets the sludge splitting the barrel.

Theory only works if you run wet, otherwise i got nothing.
View Quote


100% dry
Link Posted: 11/14/2013 7:29:18 AM EDT
[#24]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Any chance some kind of over torque on the threads could cause a bore constriction there?
View Quote


No.  There is no way the threads are strong enough to create the several tons that would be required to deform the barrel.
Link Posted: 11/14/2013 7:57:39 AM EDT
[#25]
Discussion ForumsJump to Quoted PostQuote History
Quoted:  100% dry
View Quote


Shemp, did you check the bore for obstructions before or after you mounted the suppressor?

Would you be kind enough to MS draw us your bbl profile?  I'm guessing the shoulder behind the gas block stopped the split, but I don't know what profile you had.
Link Posted: 11/14/2013 8:04:54 AM EDT
[#26]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


Shemp, did you check the bore for obstructions before or after you mounted the suppressor?

Would you be kind enough to MS draw us your bbl profile?  I'm guessing the shoulder behind the gas block stopped the split, but I don't know what profile you had.
View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:  100% dry


Shemp, did you check the bore for obstructions before or after you mounted the suppressor?

Would you be kind enough to MS draw us your bbl profile?  I'm guessing the shoulder behind the gas block stopped the split, but I don't know what profile you had.


I check before when I pull it out of the safe, and after before I move the rifle to the bench.

I am no artist, but I pulled the description from Daniel Defense's website:  Barrel: Chrome Moly Vanadium Steel, Cold Hammer Forged, 1:7 twist, 16? Govt Profile, Mid-length Gas System, Chrome Lined, MP tested, and Mil-Spec Heavy Phosphate coated
Link Posted: 11/14/2013 9:03:23 AM EDT
[#27]
Shemp1, You sure know how to make an entrance.

Welcome to ARFCOM and I'm glad you're OK.

I fully expect DD will make it right for you.
Link Posted: 11/14/2013 9:06:01 AM EDT
[#28]
Link Posted: 11/14/2013 9:11:53 AM EDT
[#29]
Link Posted: 11/14/2013 9:19:22 AM EDT
[#30]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Shemp1,

First and foremost, I'm glad you weren't injured.  Second, I am very sorry to see one of our barrels blow up like this.  What caused it is beyond me.  Hell, I accidentally popped of a 300 blackout round in my 5.56 gun the other day and it didn't blow up the barrel.  Whatever the cause, we will make it right.  If you haven't already spoken with our Customer Service Rep, please shoot me an email with all of your contact information so that we can get you set up to send the Upper Receiver Group Back to us.  I'll ensure you get a brand new barrel assembly.  Again, very sorry to hear about this and very glad that you came out unscathed.  

Semper Fi,

Joe Marler
Daniel Defense, Inc.
[email protected]
View Quote


E-mail sent.  Thank you for your response on here.  I trust whatever course of action is taken, it will be the right one.  I just want to know the cause.  Thank you once again!
Link Posted: 11/14/2013 9:21:22 AM EDT
[#31]
as expected DD demonstrates once again why they are an industry leader
Link Posted: 11/14/2013 9:28:54 AM EDT
[#32]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Shemp1,

First and foremost, I'm glad you weren't injured.  Second, I am very sorry to see one of our barrels blow up like this.  What caused it is beyond me.  Hell, I accidentally popped of a 300 blackout round in my 5.56 gun the other day and it didn't blow up the barrel.  Whatever the cause, we will make it right.  If you haven't already spoken with our Customer Service Rep, please shoot me an email with all of your contact information so that we can get you set up to send the Upper Receiver Group Back to us.  I'll ensure you get a brand new barrel assembly.  Again, very sorry to hear about this and very glad that you came out unscathed.  

Semper Fi,

Joe Marler
Daniel Defense, Inc.
[email protected]
View Quote


Oh, and I have no other size rifle rounds (except .22LR).  I have consolidated my weapons into only very limited calibers.  Thanks again!
Link Posted: 11/14/2013 10:59:20 AM EDT
[#33]
Just to keep everyone in the loop:

I have received several e-mails from Joe (DD Rep).  He got me in touch with someone in Customer Service.  She called me, and has assured me that the turnaround on my rifle will be extremely quick, as I live only about 4 hours from one of their facilities.  It may take them a week or two to get us all the answer to what could have caused this, but she did let me know that it was extremely odd where is cracked (as we all already know).  They are also interested to know what happened.  I will let you all know the outcome, and how quick the turnaround went (I am sure it will be as fast as possible).
Link Posted: 11/14/2013 11:02:23 AM EDT
[#34]
I'm pretty sure your experience with DD's customer service will be a pleasant one albeit an unfortunate one. They are one of the good ones.
Link Posted: 11/14/2013 11:15:51 AM EDT
[#35]
Glad you weren't hurt.

I too have an early model DDM4v5 that I run suppressed, tagging for follow up.

First shot of the day and location of damage makes a me lean towards a barrel obstruction, but I would think your can would likely have sustained damage, which it didn't.

Joe is good people and DD CS is top notch, hope you get it all worked out quickly.

Link Posted: 11/14/2013 11:19:51 AM EDT
[#36]
This is why I'm going straight DD for all of my 'work' rifles now.



Try getting that response from Colt.
Link Posted: 11/14/2013 11:58:10 AM EDT
[#37]
good deal with DD stepping up to provide awesome CS
interested in what they find
Link Posted: 11/14/2013 12:30:39 PM EDT
[#38]
Boy this whole thread feels like someone made an oopsy and wanted to get DD to replace the barrel they blew up with a squib they shot out to see what would happen.

I have seen a few rifle barrels split towards the muzzle like that and every one of them was caused by an obstruction.

I look forward to the DD findings, I am amazed they are just replacing the barrel then figuring out what happened.
Link Posted: 11/14/2013 1:15:33 PM EDT
[#39]
Sqib or not.... no big deal... its not like the guy crashed a 30 million dollar military helicopter into a snow bank while dive bombing his friends for fun
Even the pros sometimes do iffy things.
Such is life. DD backs their product even to the pros too.
Link Posted: 11/14/2013 1:20:52 PM EDT
[#40]
Great Job DD!
Link Posted: 11/14/2013 1:39:24 PM EDT
[#41]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Shemp1,

First and foremost, I'm glad you weren't injured.  Second, I am very sorry to see one of our barrels blow up like this.  What caused it is beyond me.  Hell, I accidentally popped of a 300 blackout round in my 5.56 gun the other day and it didn't blow up the barrel.  Whatever the cause, we will make it right.  If you haven't already spoken with our Customer Service Rep, please shoot me an email with all of your contact information so that we can get you set up to send the Upper Receiver Group Back to us.  I'll ensure you get a brand new barrel assembly.  Again, very sorry to hear about this and very glad that you came out unscathed.  

Semper Fi,

Joe Marler
Daniel Defense, Inc.
[email protected]
View Quote


This is the reason why my next AR will be a DDM4V1.

Link Posted: 11/14/2013 1:44:36 PM EDT
[#42]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
This is why I'm going straight DD for all of my 'work' rifles now.

Try getting that response from Colt.
View Quote


I don't own a DD but lets just say I have started shopping.....
Link Posted: 11/14/2013 3:12:25 PM EDT
[#43]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


I don't own a DD but lets just say I have started shopping.....
View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
This is why I'm going straight DD for all of my 'work' rifles now.

Try getting that response from Colt.


I don't own a DD but lets just say I have started shopping.....


This!
Link Posted: 11/14/2013 3:20:32 PM EDT
[#44]
Please allow me to offer another testimony of where D.D. went way above and beyond on customer service. Yes, they deluxed me up, when absolutely no call to, and Joe was steadily on top [ and in touch with me ] of this and ended way beyond my expectations. Quality goods, quality service.
Link Posted: 11/14/2013 3:24:45 PM EDT
[#45]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Shemp1,

First and foremost, I'm glad you weren't injured.  Second, I am very sorry to see one of our barrels blow up like this.  What caused it is beyond me.  Hell, I accidentally popped of a 300 blackout round in my 5.56 gun the other day and it didn't blow up the barrel.  Whatever the cause, we will make it right.  If you haven't already spoken with our Customer Service Rep, please shoot me an email with all of your contact information so that we can get you set up to send the Upper Receiver Group Back to us.  I'll ensure you get a brand new barrel assembly.  Again, very sorry to hear about this and very glad that you came out unscathed.  

Semper Fi,

Joe Marler
Daniel Defense, Inc.
[email protected]
View Quote


Joe once again hou show gourself and DD to be very stand up people.

Harlan Williamson aka thebomber

ps joser says "hey"
Link Posted: 11/14/2013 3:37:18 PM EDT
[#46]
Nice.

We need to consolidate threads like these in the FAQ under "Why we recommend Daniel Defense, and why their parts are worth more than brand x."

Link Posted: 11/14/2013 3:51:58 PM EDT
[#47]
I just bought a new DDM4V5 the other day. My decision was based on the company's quality as well as their customer service. The latter seems rare now a days, glad people like this still exist.
Link Posted: 11/14/2013 4:27:18 PM EDT
[#48]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


I don't own a DD but lets just say I have started shopping.....
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Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
This is why I'm going straight DD for all of my 'work' rifles now.

Try getting that response from Colt.


I don't own a DD but lets just say I have started shopping.....


+1 make shopping a lot easier.
Link Posted: 11/14/2013 4:48:04 PM EDT
[#49]

Discussion ForumsJump to Quoted PostQuote History
Quoted:
+1 make shopping a lot easier.

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Quoted:



Quoted:


Quoted:

This is why I'm going straight DD for all of my 'work' rifles now.



Try getting that response from Colt.




I don't own a DD but lets just say I have started shopping.....




+1 make shopping a lot easier.

I got my first one recently, and it's a whole different caliber of rifle.



The price is WELL worth it.





 
Link Posted: 11/14/2013 6:09:59 PM EDT
[#50]
Good stuff  

My DD inventory is growing.  I hope we hear what did/did not happen to this barrel.
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