Just a follow up for anyone curious. On Monday I received an email about my repair, below is what it said.
Quote History The customer's barrel assembly, carrier and bolt have been replaced due to some spec and alignment issues. After the repair the rifle was re-coated, re-assembled and test fired for proper function without any issues. The head space in the rifle was also checked and confirmed in spec.
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Today I received the rifle back and everything looks and feels great. It looks straight and the piston has a little wobble to it. The piston head lines up perfectly with the gas block every time. I was able to exchange the bolt carriers between 2 rifles and everything lined up on both.
I would say the whole process was a little over 3 weeks and at no cost to me. Every company has issues and that is what warranties are for. Honestly, PSAs warranty was a factor in my buying decision. I've had other manufacturers tell me sorry, have a nice life for thier own manufacturing issues. PSA took care of me and I couldn't be happier.