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12/4/2015 11:08:34 AM EDT
I'm planning on starting my first 80% lower today on lunch or Monday. I'll be using a mill and do not have a jig. I found a couple drawings on the web I'll be using. None of them have +/- on them.  Any tips. Any spots to be more precise than others? I'm pretty mechanically sound but haven't done much on the mills. Any advise/tips would be great.
12/4/2015 11:18:34 AM EDT
[#1]
For the cavity, the tolerance isn't particularly tight. It just needs to be enough to fit the internal parts and have it function. The holes are a little more critical but I think you can be .01" off and it would still work.
12/4/2015 12:19:38 PM EDT
[#2]
part of what you need



as for the depth, it is 1.25" in the trigger pocket and I think you have a +/- 0.10" tolerance on it
12/4/2015 1:12:37 PM EDT
[#3]

AR15 blueprint
12/4/2015 1:42:43 PM EDT
[#4]
Well not Much of a machinist yet. Took my my 30min lunch to set my centers and drill out trigger and hammer holes.
The good thing is this old mill never gets used to I can leave everything there till Monday.







12/5/2015 12:49:44 AM EDT
[#5]
The important tolerances are with the width of the .500 pocket. Too tight and the rear lug doesn't want to go in. Too loose and your upper will flop around a little bit. The depths aren't really critical as long as they clear all the trigger and safety components. More is better in the fire control group area, just not too deep. The safety, trigger and hammer pin diameters are kind of important or they will slop around. There dimensions from one another is fairly critical but a few mils here or there and it will function fine.

Good luck!
12/5/2015 2:15:36 AM EDT
[#6]
By the way, I looked over the blueprint like a million times but for the life of me cannot find the position of the trigger cutout on the bottom of the fire control pocket at all. It lists the cutout size but NOT where they should be relative to say the takedown pin holes or whatever... it's just floating around in the air. I had to "guess" them and enlarge them later when it wouldn't fit the trigger.
12/5/2015 2:37:10 AM EDT
[#7]
If memory serves, standard tolerance for dimensions listed to two decimal places is +/- 0.020".  Three decimal places is +/- 0.005", and 4 decimal places is +/- 0.0005".  Always "unless otherwise noted"; you may have a 3 decimal figure that specifies +0.006"/-0.002" or somesuch.

Off the top of my head, I don't remember which tolerances are different than standard on an AR lower, but if you can hold 0.003" or better, you'll be fine.
12/5/2015 6:02:10 AM EDT
[#8]
Quote History
Quoted:
If memory serves, standard tolerance for dimensions listed to two decimal places is +/- 0.020".  Three decimal places is +/- 0.005", and 4 decimal places is +/- 0.0005".  Always "unless otherwise noted"; you may have a 3 decimal figure that specifies +0.006"/-0.002" or somesuch.

Off the top of my head, I don't remember which tolerances are different than standard on an AR lower, but if you can hold 0.003" or better, you'll be fine.
View Quote

No, two decimal places (x.xx) are +/- .010, unless otherwise specified.

Three decimal places (x.xxx) are +/- .005, unless otherwise specified.

Four decimal places (x.xxxx) are normally always specified.
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