Warning

 

Close
Confirm Action

Are you sure you wish to do this?

Cancel Confirm
AR15.COM
AR Sponsor
7/27/2013 3:32:14 AM EDT
Anyone have an idiot proof method to instal the bolt catch parts on a new lower?  Last night i managed to snap the pin in half while trying with a set of needlenose pliers(covered in duct tape to protect reciever coating, which of course i managed to scratch when cracking the pin), the pin bent in half and snapped...

now i'm hunting around for a new pin, but none of my local shops carries anything, i will get one but need a few tips..

i cannot get the search function to work on this site so i apologize if this is repetitious.
7/27/2013 4:02:17 AM EDT
[#1]
A roll pin holder and a roll pin punch are your friends here. Also a lower vice block. Tape the side of the lower with duct tape to prevent scratches. Brownell's sells everything you need.
7/27/2013 4:10:36 AM EDT
[#2]
This will show you the correct way to do the job but you'll need the right tools as well. The tools are worth buying.

http://www.itstactical.com/firearms/diy-ar-15-build-bolt-catch-installation/
7/27/2013 5:47:14 AM EDT
[#3]
thank you both for your reply, I am going to spend the coin to get the proper tools and do it correctly vs. improvisation.

this won't be my only build so it's worth it
7/27/2013 6:06:45 AM EDT
[#4]
what I do is crush the end of the pin SLIGHTLY so starting it is easier. I tape the receiver with 2 layers of vinyl, and use vise grips with vinyl wrapped around the jaws. I then vise grip the pin in a little at a time, tightening the vise grips about 1/4-1/2 turn each time until the pin is in. I haven't scratched a receiver yet.


.........I know the whole "right tool for the job" thing, but this way works best for me. no worries about missing with a hammer or the punch slipping and gouging the receiver. I personally feel I have way more control with vise grips.
7/27/2013 6:23:38 AM EDT
[#5]
Quote History
Quoted:
what I do is crush the end of the pin SLIGHTLY so starting it is easier. I tape the receiver with 2 layers of vinyl, and use vise grips with vinyl wrapped around the jaws. I then vise grip the pin in a little at a time, tightening the vise grips about 1/4-1/2 turn each time until the pin is in. I haven't scratched a receiver yet.


.........I know the whole "right tool for the job" thing, but this way works best for me. no worries about missing with a hammer or the punch slipping and gouging the receiver. I personally feel I have way more control with vise grips.
View Quote


I also used the vice grip method...taped the jaws and the receiver. The pin slid right in. Just make sure when squeezing the grips, that you have the pin going straight in
7/27/2013 6:39:06 AM EDT
[#6]
You have to join to be able to use the search function.
7/27/2013 6:43:00 AM EDT
[#7]
Quoted:
Anyone have an idiot proof method to instal the bolt catch parts on a new lower?  Last night i managed to snap the pin in half while trying with a set of needlenose pliers(covered in duct tape to protect reciever coating, which of course i managed to scratch when cracking the pin), the pin bent in half and snapped...

now i'm hunting around for a new pin, but none of my local shops carries anything, i will get one but need a few tips..

i cannot get the search function to work on this site so i apologize if this is repetitious.
View Quote

See Section 7...
http://www.brownells.com/.aspx/lid=11004/guntechdetail/

Roll Pin Holder (starter)
Special Shaved Bolt Catch RP Punch
Mag Well Block (I lay the receiver on a shop rag and drive from the muzzle end)
Drill Bit
Painter's Blue Tape
Duct Tape

Tape up with blue tape first, then duct tape (blue tape releases better, duct tape gives more protection)
Then install spring, plunger and catch
Take a drill bit of the CORRECT diameter and use the SHANK as a temporary (slave) pin
Now you can CHECK FUNCTION of the bolt catch before driving the RP
With the drill bit shank facing the muzzle end, pull it back towards buttstock end just so there's room to start the pin
Now lightly tape with blue tape the drill bit to the receiver....the drill bit (slave pin) will keep everything aligned
After verifying correct RP diameter with your calipers, put a small bit of grease at the RP hole
Drive the roll pin...the RP will chase the drill bit out.....

Congralutions, you have successfully driven the Bolt Catch Roll Pin !
7/27/2013 6:57:02 AM EDT
[#8]
You were putting pressure on at an angle if you were trying to push it in with needle nose pliers.  Need to use vice grips/channel locks if you're going to do it that way, the jaws will put pressure straight down on the pin.
7/27/2013 7:22:23 AM EDT
[#9]
I used a pair of Channelock slip joints to press the pin in.  The slip-joint function helps tremendously to get a square angle on the pin when pressing.  Did this on three Spikes lowers & had no issues.
7/27/2013 12:40:23 PM EDT
[#10]
it helps if you polish all of the pins that are press fits with some fine grit emery cloth then put a light coating of oil on them.  when polishing the pin you can put a small chamfer on one end to help.  I've done it this way several times and never had a problem
7/27/2013 12:45:56 PM EDT
[#11]
speaker wire

Strip an inch of speaker wire.

Jam the roll pin in the insulation
Jam the roll punch in the other side of the insulation

Drive the roll pin until it catches
Use a razor blade to slice the insulation in half - lengthwise and peal off the pin/punch

Finish driving

ALWAYS lay duct tape or something on the lower when using hammer/punch


C
7/27/2013 1:40:33 PM EDT
[#12]
Never tried polishing the pin, but I have chamfered the tip of the pin.  Works like a charm.  Regular punch, needle nose pliers.  Worked well for me.
7/27/2013 8:11:07 PM EDT
[#13]
Here is one of the better tutorials I've seen.

Thanks to CTD

Notice the roll pin punch has a nipple on it, this is key to driving roll pins.  Get the proper tools and things will go smooth.

http://cheaperthandirt.com/blog/?p=30085/

7/28/2013 6:22:14 AM EDT
[#14]
If you can't handle this, you probably shouldn't be working on rifles.  In place of the tape, I like
to use a piece of wire insulation.  Works like a charm.

7/28/2013 6:47:34 AM EDT
[#15]
I've done two with a small vice grips. I used AF 100mph tape (better than the army 90mph tape ) on the receiver and vice grips jaws.
I set the vice grip for little movements, tightened a little and squeeze again, repeat until seated.
Then used a punch to set the pin below flush.
7/28/2013 10:18:54 AM EDT
[#16]
Quoted:
Anyone have an idiot proof method to instal the bolt catch parts on a new lower?  Last night i managed to snap the pin in half while trying with a set of needlenose pliers(covered in duct tape to protect reciever coating, which of course i managed to scratch when cracking the pin), the pin bent in half and snapped...

now i'm hunting around for a new pin, but none of my local shops carries anything, i will get one but need a few tips..

i cannot get the search function to work on this site so i apologize if this is repetitious.
View Quote


Send me an IM with your address and I will send you a couple of new bolt catch roll pins that are much nicer than the ones that usually come in Lower Parts Kits....free of charge!!
7/28/2013 3:48:04 PM EDT
[#17]
Quote History
Quoted:
what I do is crush the end of the pin SLIGHTLY so starting it is easier. I tape the receiver with 2 layers of vinyl, and use vise grips with vinyl wrapped around the jaws. I then vise grip the pin in a little at a time, tightening the vise grips about 1/4-1/2 turn each time until the pin is in. I haven't scratched a receiver yet.


.........I know the whole "right tool for the job" thing, but this way works best for me. no worries about missing with a hammer or the punch slipping and gouging the receiver. I personally feel I have way more control with vise grips.
View Quote


This is how I do it also.  This is how I do all of my pins actually.  Then I will tap them in the last little bit with a punch and hammer if needed.
7/28/2013 4:08:25 PM EDT
[#18]
Quoted:
Anyone have an idiot proof method to instal the bolt catch parts on a new lower?  Last night i managed to snap the pin in half while trying with a set of needlenose pliers(covered in duct tape to protect reciever coating, which of course i managed to scratch when cracking the pin), the pin bent in half and snapped...

now i'm hunting around for a new pin, but none of my local shops carries anything, i will get one but need a few tips..

i cannot get the search function to work on this site so i apologize if this is repetitious.
View Quote



Buy a pair of Knipex pliers. Best investment ever for AR assembly. Some one on here recommended them can't remember who,but thank you.
AR Sponsor