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8/1/2007 6:59:43 PM EDT
I was building my first upper last night and put on a low-profile gas block.  Unfortunately, I didn't read that I needed to keep it back off the barrel lip (???) 1/32 of an inch before I tighted down the set screws (there are 2 that set on the underside of the barrel).  So, I went to loosen them and the first one... no problem.  The second one would not budge.  I was using a 5/64 allen wrench and it ended up twisting and then the set screw stripped.

So, I ended up drilling, after attempting everything else I knew to do, the set screw down to the barrel (I know that was dangerous, but I was trying to be very careful.  Well, it still would not come out, but I was able to carefully "bang" it down some.

Now, I'm not sure what I should do.  It's still really tight, so it would be very difficult to take it all the way off without drilling some more (nervous).  It has the 1/32 clearing that I need now, so should I just put the other set screw in and leave it be (and deal with it later if I ever have to take it off)?

Thanks for your help.
8/2/2007 1:24:57 PM EDT
[#1]
Anyone?  How about just an opinion.  Please

Thanks
8/2/2007 3:00:30 PM EDT
[#2]
drill/tap to next larger size?

8/2/2007 3:03:32 PM EDT
[#3]
drill it out so you don't have to deal wit hit later. if you screw up the threads, you can always drill and tap for a helicoil.
8/2/2007 3:25:04 PM EDT
[#4]

Quoted:
drill/tap to next larger size?



+1
8/2/2007 4:27:32 PM EDT
[#5]
left hand drill bit of about the same size. most time they will back out with the force of drilling
8/10/2007 12:31:07 PM EDT
[#6]

Quoted:
left hand drill bit of about the same size. most time they will back out with the force of drilling


That's is how I do it.

How many people have a drill press that runs backwards though.
Milling machines go both ways.
8/10/2007 8:33:10 PM EDT
[#7]
Hell if its tight and you are happy - just leave it alone.  The gas port is often big enough to compensate for being set back against the shoulder.
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