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8/13/2017 3:15:17 AM EDT
I'm building a lightweight AR for my teenage cousin. I'm aiming for under or around 6.5 pounds. Most of my 16" carbines weigh 7-8 pounds.

I just picked up a ligthweight mid length faxon barrel.

What other major components will drop the weight down?
8/13/2017 6:34:19 AM EDT
[#1]
You can easily achieve your weight goal, and at 6lbs you can do it on a decent budget.

Is there a certain configuration of AR you have in mind?
What barrel did you get?
Budget?
What optics/sights?
Planned use?

Some reading to get you started, welcome to the madness

Pics and build lists

Lightweight build discussion, parts

Parts data base
8/13/2017 9:45:05 AM EDT
[#2]
Assuming you want to use a standard forged upper/lower, and a full mass BCG, using the PWD I've roughly estimated a weight for an AR-15 that's a little over 5lb before adding a muzzle device or optic.

-Complete upper(used BCM in the PWD): 8.5oz --- You can save ~2oz by going with an upper without forward assist and up to another oz if you go with a polymer or light alloy
-Stripped lower(used Spikes in the PWD): 8.4oz -- Again, you can save about 2oz by going with a lightweight lower, and a little more if you go with polymer or a light alloy
-LPK(used PSA Classic LPK): 5.1oz -- You might be able to squeeze out an ounce if you go with ultra lightweight parts here; titanium everywhere, skeletonized mag release and bolt catch, etc. A polymer LPK would save you 3oz, but everything except for pins and springs will be polymer
-Buffer Tube(used VLTOR milspec): 3.7oz -- Essentially no potential weight savings here
-Stock(used MFT Minimalist): 6oz -- This is one of the lighter stocks available, but there are several options under 6oz, including the old CAR stocks
-BCG(used S&W OEM): 11.3oz -- Significant weight savings is available, but there are two options. You'll have to pay a premium for Titanium parts, or you can save 2.5-3oz by going with an AIM lightweight or Faxon GUNNER BCG
-BUIS(used Magpul MBUS): 2.5oz total -- ARMS, Spike's Micro, and Bobro Lowrider are lighter, but they're all pretty similar weight. Bobro Lowrider are the lightest, smallest dimensions, and made of 6061-T6(as are the Spike's)
-Grip: 3oz -- I made an average. There are way too many grips and they're all really similar in weight. Some are lighter than 3oz, some are slightly heavier. It just depends on what grip you like
-Handguard(used SLR Helix 13.7"): 8.5oz -- That weight includes the mounting hardware. This is light for an aluminum handguard. You can get lighter handguards, but at that point, you're heading into carbon fiber tube territory
-Gas block(used Faxon ultra low-profile): 1.12oz -- You can shave about half of that weight off with a Master of Arms Titanium adjustable gas block -- recommended if you're going with a lightweight BCG
-Buffer / Buffer spring(used Tubbs flat spring and Spike's ST-T1): 4.5oz -- The only weight savings you'll find here is if you've already gone for a light BCG and adjustable gas. You can grab a Taccom buffer for right around 1oz
-Barrel: 22oz -- Faxon makes more than one 16" lightweight barrel. For the purposes of this build, I chose the heavier one to ensure that if anything, the total weight would be high rather than low.

Total weight: 5.26lb

If we assume 2.5oz for something like a M4-72 or BCM Mod0 for the muzzle device, that leaves 18oz for a scope/mount or red dot/mount. You'll be just over the 6.5lb limit with an Aero Precision ultralight mount and something like a Leupold Mk VI 1-6(~6.67lb), but if you get a Fortis F1 mount with something like a Holosun, Aimpoint T1, Primary Arms, Bushnell TRS-25, you'll be under 6lb.

Now, on to where you can save the most weight. Getting something like a Smoke Composites stock would save you ~5.7oz comparing to the list I made above. The stock is the buffer tube, so that weight is taken out entirely, and the whole thing weighs 4oz. If you're in the build process right now, or you're planning a build and you aren't going to use a buffer tube that you've got lying around, then this would be a great opportunity to save weight. Obviously there's no kind of cheek weld with this stock, though you could wrap it in some foam if that's an issue.

The place that I would be looking at most to save weight is reciprocating mass. If you get a Faxon GUNNER BCG, the Taccom buffer, and the Master of Arms adjustable gas block, you're saving, again, a little over 5 and a half oz, but the result of this change is that you'll be tuning your rifle, meaning it'll feel so much softer while shooting. On top of that, you're shaving weight off of what's typically center of mass, so the weight savings will be more noticeable in use than if you made similar changes to the stock area. If there's no budget, you could save another 5oz by getting a lightweight upper/lower like 2A-Armament's Balios Lite or V7's 2055 Enlightened.
8/13/2017 11:00:17 AM EDT
[#3]
Warms the heart to see the PWD employed in threads like this. It's designed to be a part selection tool and will definitely help you hit pretty much any goal weight that is possible with parts that are available.
8/13/2017 11:18:23 AM EDT
[#4]
Quote History
Quoted:
Warms the heart to see the PWD employed in threads like this. It's designed to be a part selection tool and will definitely help you hit pretty much any goal weight that is possible with parts that are available.
View Quote
I use it to find barrels of a specific length, handguards, muzzle devices not carried at the retailers I frequent, etc. It's really useful! One of the pages I look at almost every day.
8/13/2017 11:22:23 AM EDT
[#5]
Barrels are one section of the pwd that is, to me, still under developed. If you can think of any good manufacturers that should be added, plmk and I'll dig up what I can. There have been a TON of off the shelf barrel options for the AR over the years, right now that "sheet" is somewhat limited on that front.
8/13/2017 11:33:04 AM EDT
[#6]
The big heavy steel bits are the weight killers.  Get a light barrel (done), and a light bolt carrier, and you'll be 90% of where you want to be (look at what AIM surplus is offering for BCGs.  Avoid a tank of a hand guard, and you'll be pretty dang light.
8/13/2017 12:52:21 PM EDT
[#7]
I'm on the PWD almost daily as well. Such a great resource.

There is also a light weight fighting gun thread running here. Many posted builds running full weight OS at or below your target weight goal.
8/13/2017 2:27:46 PM EDT
[#8]
Great choice on the Faxon barrel. I am just finishing up a Recce type build with a Faxon Socom barrel. It turned out to be a really light rifle. Most of the weight is in the barrel so the pencile barrel is a huge savings right there. Round it off with a light rail and stock and you can have a light build and not need to spend a ton of money on light weight small parts. I used a UTG Pro SS rail and it is very slim and light. For a stock Mission First Tactical or Magplu MOE are good choices.
8/13/2017 4:08:10 PM EDT
[#9]
With a faxon pencil barrel, you can do 5 lbs with a reddot with no expensive parts.

If there is an expensive part, it will be an upgraded adjustable gas block.

http://www.ar15.com/forums/t_3_118/625051_ULTRA-light-weight-picture-thread----the-under-6-crowd-.html&page=30#i7453607
8/14/2017 8:51:54 AM EDT
[#10]
Quote History
Quoted:
With a faxon pencil barrel, you can do 5 lbs with a reddot with no expensive parts.

If there is an expensive part, it will be an upgraded adjustable gas block.

http://www.ar15.com/forums/t_3_118/625051_ULTRA-light-weight-picture-thread----the-under-6-crowd-.html&page=30#i7453607
View Quote
A pleasure to be mentioned and to be of service. OP - let us know if you have any questions and we will be very happy to answer!
8/14/2017 9:41:27 AM EDT
[#11]
check out V7 Weapon Systems, they have a wide range of lightweight AR15 parts.
8/14/2017 10:36:15 AM EDT
[#12]
Use an ALG EMR and you're saving weight out front too.
8/27/2017 8:02:53 AM EDT
[#13]
This is what a 16" middy that weighs in at 6lb 12oz looks like. Achieved without the use of a pencil barrel, short or skeletonized rails or an anorexic buttstock. Still rockin' steel BUIS, forged aluminum ambi-bolt release and grip stop.  There is even a bottle of Slip2000 oil, a small jar of grease, a torx wrench and a spare CR2032 stored in the grip.

8/27/2017 3:07:33 PM EDT
[#14]
Quote History
Quoted:
This is what a 16" middy that weighs in at 6lb 12oz looks like. Achieved without the use of a pencil barrel, short or skeletonized rails or an anorexic buttstock. Still rockin' steel BUIS, forged aluminum ambi-bolt release and grip stop.  There is even a bottle of Slip2000 oil, a small jar of grease, a torx wrench and a spare CR2032 stored in the grip.

https://i11.servimg.com/u/f11/12/63/91/01/20170810.jpg
View Quote
But HOW master?

I have a similiar carbine, but with a mid weight barrel, 15" rail and all the rest is standard. It weighs in 7lb 6 oz. I assume it's the California stock.
8/27/2017 4:28:22 PM EDT
[#15]
@Creature aluminum bolt release? Manufacturer?

Without compromising on bbl, rail length, and stock, you could prolly still pretty easily get to sub 6lbs...
8/27/2017 4:37:52 PM EDT
[#16]
Quote History
Quoted:


But HOW master?
View Quote
The PWD will show you the way. If you must have a heavier bbl and a long rail, there's still ways to save a ton of weight. I generally focus on the weight that is furthest forward, because the weight distribution is at least as important and pure ounces. Muzzle device, gas block, and rail are critical if the bbl can't be comprised. Ti take down pins, a LW BCG (Faxon makes a nice one) and a hogue 15 degree grip (lightest on the market) will dump some ounces too.
8/27/2017 4:51:31 PM EDT
[#17]
Quote History
Quoted:
@Creature aluminum bolt release? Manufacturer?

Without compromising on bbl, rail length, and stock, you could prolly still pretty easily get to sub 6lbs...
View Quote
The bolt release is a Phase 5 EBRV2, so it's actually constructed from steel.  I have no interest in spending more money...or removing parts for that matter...simply to achieve a sub-6# rifle. Because this rifle is very well balanced, this is the final configuration as you see it now.
8/27/2017 5:07:27 PM EDT
[#18]
Quote History
Quoted:
This is what a 16" middy that weighs in at 6lb 12oz looks like. Achieved without the use of a pencil barrel, short or skeletonized rails or an anorexic buttstock. Still rockin' steel BUIS, forged aluminum ambi-bolt release and grip stop.  There is even a bottle of Slip2000 oil, a small jar of grease, a torx wrench and a spare CR2032 stored in the grip.

https://i11.servimg.com/u/f11/12/63/91/01/20170810.jpg
View Quote
So you have a standard weight, standard rifle.  Epic achievement.
8/27/2017 5:24:15 PM EDT
[#19]
Quote History
Quoted:The bolt release is a Phase 5 EBRV2, so it's actually constructed from steel.  I have no interest in spending more money...or removing parts for that matter...simply to achieve a sub-6# rifle.
View Quote
I presumed as much, but the OP wants lighter than 6 lbs 8oz and I'm trying to get them there...
8/28/2017 10:17:49 AM EDT
[#20]
All Shall Be Revealed
8/30/2017 11:43:41 AM EDT
[#21]
For my Faxon lightweight barrel builds I used a ALG Mod 0 rail.   It kept the weigh down.
8/30/2017 1:03:56 PM EDT
[#22]
Quote History
Quoted:
check out V7 Weapon Systems, they have a wide range of lightweight AR15 parts.
View Quote
I got a DANM good start using them.

5.7 LBS WITH an ACOG and Lrue MBT trigger . it will also shoot a appleseed qualificaition (I just wanted to be sure it would before I gave it to my wife)
Attached File
8/30/2017 1:26:49 PM EDT
[#23]
Quote History
Quoted:


I got a DANM good start using them.

5.7 LBS WITH an ACOG and Lrue MBT trigger . it will also shoot a appleseed qualificaition (I just wanted to be sure it would before I gave it to my wife)
https://www.AR15.Com/media/mediaFiles/216165/IMG_1016-294249.JPG
View Quote
We spy a Faxon barrel on that. Great choice and great build!
8/30/2017 2:03:09 PM EDT
[#24]
Quote History
Quoted:


We spy a Faxon barrel on that. Great choice and great build!
View Quote
Upper is faxon ultra light weight 16, v7 titanium hider, DSA light weight upper(with titanium FA), faxon light weight BCG, adjustable titanium gas block(forget who made it), Acog and mount, and Clark custom carbon fiber guard

lower is magnesium lower by mag tech, MBT trigger group, titanium takedown pins, titanium end plate, no name tube, and MOE buttstock.
8/30/2017 2:25:37 PM EDT
[#25]
Quote History
Quoted:

Upper is faxon ultra light weight 16, v7 titanium hider, DSA light weight upper(with titanium FA), faxon light weight BCG, adjustable titanium gas block(forget who made it), Acog and mount, and Clark custom carbon fiber guard

lower is magnesium lower by mag tech, MBT trigger group, titanium takedown pins, titanium end plate, no name tube, and MOE buttstock.
View Quote
@fsjdw2
would appreciate your feedback on how that lower receiver was to build up? Have you compared to current Fostech?
8/30/2017 2:51:33 PM EDT
[#26]
Quote History
Quoted:
@fsjdw2
would appreciate your feedback on how that lower receiver was to build up? Have you compared to current Fostech?
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:

Upper is faxon ultra light weight 16, v7 titanium hider, DSA light weight upper(with titanium FA), faxon light weight BCG, adjustable titanium gas block(forget who made it), Acog and mount, and Clark custom carbon fiber guard

lower is magnesium lower by mag tech, MBT trigger group, titanium takedown pins, titanium end plate, no name tube, and MOE buttstock.
@fsjdw2
would appreciate your feedback on how that lower receiver was to build up? Have you compared to current Fostech?
It was boringly normal compared to a 7075 aluminum one. only issue about the Mag tech FDE lower I have is the ceracoat (not sure exactly what it is) got damaged, putting in the bolt hold open roll pin( using vice grips with duct tape on them is likely NOT the recommended method, duct tape can come off ). Send me a FosTech and ill build it up and compare... lol
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