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12/5/2013 2:43:45 PM EDT
I just got a new BCG today and I'm thinking (well I kinda know) the gas key staking is suspect.  I'll post 3 pictures below.  The suspect one is the one on top in each picture.  The BCG on the bottom I think has decent staking and hasn't given me any problems..  What say the hive?

1.  Is the top one not properly staked?
2.  Is the bottom one properly staked?
3.  Should I return the top one?
4.  Should I try to stake the top one myself? (I have no staking equipment other than a hammer at the moment).

clickable thumbnails




Poll inbound if I can get it.  Thanks.
12/5/2013 2:51:57 PM EDT
[#1]
Metal is displaced and making contact with the screw. Its fine.
12/5/2013 2:55:47 PM EDT
[#2]
Why deal with the hassle of a return/exchange when you already own a hammer?
12/5/2013 3:20:10 PM EDT
[#3]

Top one is marginal, but probably OK, given the quality of your pictures.

If it makes you sleep better, do a touch up yourself.

Hammer, shorty flat blade screwdriver, block of wood, tap tap you're done.

Lots of posts on the subject, Google is your friend.

12/5/2013 3:38:24 PM EDT
[#4]
Who made them?
12/5/2013 4:16:30 PM EDT
[#5]
I would be disappointed with the top BCG to be honest. It's just a lesser job than a properly staked key. Although it will likely be OK I prefer to have a solid stake with a slight overhang on top of the screws like the bottom BCG. I'm curious to know who manufactured the top one.
12/5/2013 4:27:51 PM EDT
[#6]
Quote History
Quoted:

Top one is marginal, but probably OK, given the quality of your pictures.

If it makes you sleep better, do a touch up yourself.

Hammer, shorty flat blade screwdriver, block of wood, tap tap you're done.

Lots of posts on the subject, Google is your friend.

View Quote View All Quotes
View All Quotes
Quote History
Quoted:

Top one is marginal, but probably OK, given the quality of your pictures.

If it makes you sleep better, do a touch up yourself.

Hammer, shorty flat blade screwdriver, block of wood, tap tap you're done.

Lots of posts on the subject, Google is your friend.



Quoted:
I would be disappointed with the top BCG to be honest. It's just a lesser job than a properly staked key. Although it will likely be OK I prefer to have a solid stake with a slight overhang on top of the screws like the bottom BCG. I'm curious to know who manufactured the top one.


Thanks for the responses guys, although the  poll results are a little mixed.  I knew I shouldn't have put Pie as an option  Believe it or not, both BCGs are from the same manufacturer a year and a half apart.  I don't want to give out the name at this point in case I decide to resolve it with the manufacturer.  I think I may try doing it myself as recommended.  I'll have to google some guides and may go with the screwdriver as mentioned.  I kinda hate to do it myself though because I'll always be afraid I did it wrong and it it's going to blow up in my face.  Guess I'll just have to decide.
12/5/2013 5:46:30 PM EDT
[#7]
Well Klint, I'm on the iPad the ol lady won, and the top pic is blurry.  

Staking is not a black art, and the top one is not the best tier one example.  

But, both screws seem to have enough, front is better than the back.

The displaced metal should engage the ribbed sides of the cap screw, not just the round/flat side edge.
12/5/2013 5:53:27 PM EDT
[#8]
'equipment'   Your making things way to complicated bro.


And whats wrong with Pie?
12/5/2013 6:35:24 PM EDT
[#9]
I always have to go with pie when that option is available.
12/5/2013 7:16:01 PM EDT
[#10]
Quote History
Quoted:
Top one is marginal, but probably OK, given the quality of your pictures.
View Quote


This
12/6/2013 8:22:59 AM EDT
[#11]
Definitely could be better but "looks" like the staking is making contact. Probably ok.  Also on iPad so hard to tell for sure.
12/6/2013 10:23:23 AM EDT
[#12]
Looks fine to me I have seen worse that worked just fine.  My RRA came with that amount of staking and it has the highest mileage of any of my other AR's and has been the work horse up until recently I built a lighter rifle.
12/6/2013 10:45:09 AM EDT
[#13]
Both are completely sufficient if not even excessive, as are most these days.
12/6/2013 10:45:34 AM EDT
[#14]
This whole judging staking by eye thing is absurd, the point of staking according to the manual is to cause the screws to require over 55 or 58 inlbs of torque to loosen, so the only way to KNOW is to take a torque screw wrench and see if they will spin out at that calibrated torque. If they don't, no matter how good/bad the staking looks IT'S GOOD. Also there's an upper bound of like 100 something inlbs so don't fucking weld the screws to the key with physical displacement of metal.
12/6/2013 12:26:20 PM EDT
[#15]
I took a 20lb sledge hammer to mine. Sure the BCG won't fit into the upper anymore but it sure as fuck ain't coming loose now.

I'd love to know future life time round counts of the BCGs in the "is this properly staked" threads.
12/6/2013 2:32:07 PM EDT
[#16]
Quote History
Quoted:
Both are completely sufficient if not even excessive, as are most these days.
View Quote

I agree, people are getting a little carried away with what is considered "proper" staking.
12/6/2013 2:39:02 PM EDT
[#17]
I fail to see any problems with either one.
12/6/2013 4:40:48 PM EDT
[#18]
Quote History
Quoted:




Thanks for the responses guys, although the  poll results are a little mixed.  I knew I shouldn't have put Pie as an option  Believe it or not, both BCGs are from the same manufacturer a year and a half apart.  I don't want to give out the name at this point in case I decide to resolve it with the manufacturer.  I think I may try doing it myself as recommended.  I'll have to google some guides and may go with the screwdriver as mentioned.  I kinda hate to do it myself though because I'll always be afraid I did it wrong and it it's going to blow up in my face.  Guess I'll just have to decide.
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:

Top one is marginal, but probably OK, given the quality of your pictures.

If it makes you sleep better, do a touch up yourself.

Hammer, shorty flat blade screwdriver, block of wood, tap tap you're done.

Lots of posts on the subject, Google is your friend.



Quoted:
I would be disappointed with the top BCG to be honest. It's just a lesser job than a properly staked key. Although it will likely be OK I prefer to have a solid stake with a slight overhang on top of the screws like the bottom BCG. I'm curious to know who manufactured the top one.


Thanks for the responses guys, although the  poll results are a little mixed.  I knew I shouldn't have put Pie as an option  Believe it or not, both BCGs are from the same manufacturer a year and a half apart.  I don't want to give out the name at this point in case I decide to resolve it with the manufacturer.  I think I may try doing it myself as recommended.  I'll have to google some guides and may go with the screwdriver as mentioned.  I kinda hate to do it myself though because I'll always be afraid I did it wrong and it it's going to blow up in my face.  Guess I'll just have to decide.


Displacing a little metal is not going to make your AR blow up in your face.

Come on....MAN UP!!!

12/6/2013 10:22:39 PM EDT
[#19]
The purpose of a good staking is to displace metal into the knurled sides of the fasteners...personally I would call those overstaked...you dont have to get crazy its more important for the fasteners to be properly tourqed and permatex gasket sealer for the key to carrier contact all thats required is a little metal displacement as aprt of the whole process.
12/6/2013 11:38:52 PM EDT
[#20]
Staking doesn't have to LOOK a certain way. It has to DO a certain thing.
12/7/2013 5:09:37 AM EDT
[#21]
Quote History
Quoted:
Staking doesn't have to LOOK a certain way. It has to DO a certain thing.
View Quote


Very well said!

1. Gas key and carrier need to be prepped correctly.
2. Correct adhesive needs to me applied.
3. Correct torque needs to me applied.

*If those steps are done correctly, staking isn't even necessary. I'd be more concerned about those 3 steps being done correctly then how the staking looks.

I have personally replaced numerous gas keys over the years. I have come up with my own(I'm sure someone has down this before me) staking method requiring only a punch and a hammer without having to try and strike the key at a weird angle. It does not stretch threads or whatever the naysayer lemmings have to say about it. I have run the shit out of them with zero failures. YMMV.


12/7/2013 7:26:59 AM EDT
[#22]
Quote History
Quoted:


Very well said!

1. Gas key and carrier need to be prepped correctly.
2. Correct adhesive needs to me applied.
3. Correct torque needs to me applied.

*If those steps are done correctly, staking isn't even necessary. I'd be more concerned about those 3 steps being done correctly then how the staking looks.

I have personally replaced numerous gas keys over the years. I have come up with my own(I'm sure someone has down this before me) staking method requiring only a punch and a hammer without having to try and strike the key at a weird angle. It does not stretch threads or whatever the naysayer lemmings have to say about it. I have run the shit out of them with zero failures. YMMV.


View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
Staking doesn't have to LOOK a certain way. It has to DO a certain thing.


Very well said!

1. Gas key and carrier need to be prepped correctly.
2. Correct adhesive needs to me applied.
3. Correct torque needs to me applied.

*If those steps are done correctly, staking isn't even necessary. I'd be more concerned about those 3 steps being done correctly then how the staking looks.

I have personally replaced numerous gas keys over the years. I have come up with my own(I'm sure someone has down this before me) staking method requiring only a punch and a hammer without having to try and strike the key at a weird angle. It does not stretch threads or whatever the naysayer lemmings have to say about it. I have run the shit out of them with zero failures. YMMV.




Military Field Staking Method:


12/7/2013 6:16:51 PM EDT
[#23]
Are those Ptacs?
12/7/2013 6:41:02 PM EDT
[#24]
Quote History
Quoted:
Are those Ptacs?
View Quote


No, they are both considered a premium bcg, not a value oriented product.
12/7/2013 8:42:26 PM EDT
[#25]
Quote History
Quoted:
The purpose of a good staking is to displace metal into the knurled sides of the fasteners...personally I would call those overstaked...you dont have to get crazy its more important for the fasteners to be properly tourqed and permatex gasket sealer for the key to carrier contact all thats required is a little metal displacement as aprt of the whole process.
View Quote


As mentioned above, Permatex Aviation Form-A-Gasket No. 3 Sealant Liquid is the adhesive called for in the Colt Drawings.
12/7/2013 8:53:30 PM EDT
[#26]
They look fine and the screws appear to be correct, in other words, not grade 8.

evl....
12/7/2013 9:17:42 PM EDT
[#27]
both are fine

who made these?
12/8/2013 4:55:23 AM EDT
[#28]
Quote History
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
Quoted:
Staking doesn't have to LOOK a certain way. It has to DO a certain thing.


Very well said!

1. Gas key and carrier need to be prepped correctly.
2. Correct adhesive needs to me applied.
3. Correct torque needs to me applied.

*If those steps are done correctly, staking isn't even necessary. I'd be more concerned about those 3 steps being done correctly then how the staking looks.

I have personally replaced numerous gas keys over the years. I have come up with my own(I'm sure someone has down this before me) staking method requiring only a punch and a hammer without having to try and strike the key at a weird angle. It does not stretch threads or whatever the naysayer lemmings have to say about it. I have run the shit out of them with zero failures. YMMV.

http://area7precision.us/images/bcg04


Military Field Staking Method:

http://i135.photobucket.com/albums/q125/PursuitSS/Postings%20photos/82d40396c141e0ae51450ffc23baa62a.jpg


What are you trying to tell me?
12/8/2013 6:20:15 AM EDT
[#29]
To evil arent grade 8 hardened and heat treated fasteners the spec?
12/8/2013 6:45:54 AM EDT
[#30]
Quote History
Quoted:

I'd love to know future life time round counts of the BCGs in the "is this properly staked" threads.
View Quote


An amount that even incorrectly installed bolts wouldn't show an issue
12/8/2013 7:15:12 AM EDT
[#31]
Quote History
Quoted:
Staking doesn't have to LOOK a certain way. It has to DO a certain thing.
View Quote


EXACTLY. And both in the OP's pics are fine.
12/9/2013 4:00:10 PM EDT
[#32]
Quote History
Quoted:
both are fine

who made these?
View Quote


Since the vast majority of people are OK with the staking or really like pie based on my pictures, I suppose I am OK with the staking as well.  Since this isn't a flame war, the manufacturer is non other than PSA.
12/9/2013 5:00:19 PM EDT
[#33]
Quote History
Quoted:


Since the vast majority of people are OK with the staking or really like pie based on my pictures, I suppose I am OK with the staking as well.  Since this isn't a flame war, the manufacturer is non other than PSA.
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
both are fine

who made these?


Since the vast majority of people are OK with the staking or really like pie based on my pictures, I suppose I am OK with the staking as well.  Since this isn't a flame war, the manufacturer is non other than PSA.



thanks...shoot it with confidence
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