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4/28/2017 7:51:11 PM EDT
I have a 2012 toro recycler mower that I cannot get running right.  The motor is a Briggs 190cc.

It is running very rich.  Runs slow, but if I remove the air filter it comes up to speed. The air filter is new.  Installed a carb kit , fresh gas and new plug. No change.  

Just installed a new carb thinking the old one had some issue I could not see.  Still runs rich.  With the air filter on it runs slow.  With the air filter off it runs faster.  At first it was a challenge to see if I could fix it, but it's one step way from the dump.
4/28/2017 7:59:46 PM EDT
[#1]
Quoted:
I have a 2012 toro recycler mower that I cannot get running right.  The motor is a Briggs 190cc.

It is running very rich.  Runs slow, but if I remove the air filter it comes up to speed. The air filter is new.  Installed a carb kit , fresh gas and new plug. No change.  

Just installed a new carb thinking the old one had some issue I could not see.  Still runs rich.  With the air filter on it runs slow.  With the air filter off it runs faster.  At first it was a challenge to see if I could fix it, but it's one step way from the dump.
View Quote
Loosen your gas cap to make sure it is venting properly. After that I'm unsure.
4/28/2017 8:02:36 PM EDT
[#2]
Dumb question, did you adjust the carb to try to lean it out?
4/28/2017 8:09:31 PM EDT
[#3]
Are you sure that the choke is not closed?
4/28/2017 8:10:46 PM EDT
[#4]
Choke cable bound up enough to keep a little bit of choke on?
4/28/2017 8:12:58 PM EDT
[#5]
Quote History
Quoted:
Dumb question, did you adjust the carb to try to lean it out?
View Quote
no adjustment.
4/28/2017 8:13:45 PM EDT
[#6]
Check your carb float to make sure it has no gas in it.
4/28/2017 8:14:19 PM EDT
[#7]
After doing all the above if your running regular unleaded STOP! Run high test and some sea foam through it see what happens
4/28/2017 8:15:45 PM EDT
[#8]
Quote History
Quoted:
Are you sure that the choke is not closed?
View Quote
nope auto choke open and working correctly
4/28/2017 8:17:47 PM EDT
[#9]
Quote History
Quoted:
Choke cable bound up enough to keep a little bit of choke on?
e.  
View Quote
no choke cable.  Auto  choke working correctly
4/28/2017 8:21:14 PM EDT
[#10]
Quote History
Quoted:
Check your carb float to make sure it has no gas in it.
View Quote
I installed a whole new carb
4/28/2017 8:24:18 PM EDT
[#11]
Is there something on the air filter housing or screws that is interfering with the governor spring, linkage, or arm?

Is the crankcase vent tube still hooked up/not worn through anywhere?
4/28/2017 8:24:45 PM EDT
[#12]
Could be a lot of things.


Bad gas
Stuck choke cable
Spark plug gap too small or bad spark plug
Leaky diaphragm in the fuel pump
4/28/2017 8:24:46 PM EDT
[#13]
When you installed the carb kit, did you change the jet? If so, the jet may be too large.

Did you remove the emulsion tube? They are easy to install upside-down.

I work on small engines for a living, if you could post a video of it running I'm sure we can figure it out.
4/28/2017 8:25:09 PM EDT
[#14]
did it run correctly with the old carb?
4/28/2017 8:27:41 PM EDT
[#15]
This maybe

Attached File
4/28/2017 8:30:28 PM EDT
[#16]
Fuel vent
CC vent
Shitty gas
4/28/2017 8:30:57 PM EDT
[#17]
If you changed the carb it just about has to be the fuel.

I suppose it could also be the plug, but that seems unlikely.

I would change the gas and plug and see what it does. I'm curious to know the answer though.

ETA Just to clarify I would change the gas and plug again.
4/28/2017 8:31:52 PM EDT
[#18]
Quote History
Quoted:
Is there something on the air filter housing or screws that is interfering with the governor spring, linkage, or arm?

Is the crankcase vent tube still hooked up/not worn through anywhere?
View Quote
chrcked that.  All good.
4/28/2017 8:32:32 PM EDT
[#19]
Quote History
Quoted:
I installed a whole new carb
View Quote
Float likely needs level adjustment.
4/28/2017 8:32:57 PM EDT
[#20]
Quote History
Quoted:
Could be a lot of things.


Bad gas
Stuck choke cable
Spark plug gap too small or bad spark plug
Leaky diaphragm in the fuel pump
View Quote
Fuel pump???
4/28/2017 8:33:19 PM EDT
[#21]
Sounds possibly like a partially sheared flywheel key.
4/28/2017 8:33:53 PM EDT
[#22]
Quote History
Quoted:
When you installed the carb kit, did you change the jet? If so, the jet may be too large.

Did you remove the emulsion tube? They are easy to install upside-down.

I work on small engines for a living, if you could post a video of it running I'm sure we can figure it out.
View Quote
Rebuilt the carb and there was no change. Installed a new carb after that no change? Would a bad head gasket do this?
4/28/2017 8:34:13 PM EDT
[#23]
Quote History
Quoted:
did it run correctly with the old carb?
View Quote
no the same
4/28/2017 8:35:27 PM EDT
[#24]
I bet the valve lash is fucked up.

It isn't able to create a vacuum with the air filter on and it will with it off. Something crazy like that.
4/28/2017 8:35:39 PM EDT
[#25]
Quote History
Quoted:
If you changed the carb it just about has to be the fuel.

I suppose it could also be the plug, but that seems unlikely.

I would change the gas and plug and see what it does. I'm curious to know the answer though.

ETA Just to clarify I would change the gas and plug again.
View Quote
Used fresh non ethanol gas and a new plug
4/28/2017 8:35:58 PM EDT
[#26]
Quote History
Quoted:

Sounds possibly like a partially sheared flywheel key.
View Quote
I bet that is it. Fucking the valve timing up.
4/28/2017 8:36:40 PM EDT
[#27]
Quote History
Quoted:
no choke cable.  Auto  choke working correctly
View Quote
You know the "Auto Choke" is not a choke in the conventional sense at all that is part of a carburetor. It is a temperature controlled choke thermostat that blocks exhaust flow on the exhaust port and is on the muffler side.

Go to 4 minutes on this vid https://www.youtube.com/watch?v=XR8IxkVd3Jw It will show you the thermostat. I have to spray mine from time to time with some lube and work it back and forth with a screwdriver to free it up. I don't take anything apart, you can see it and get to it above the muffler.
4/28/2017 8:39:49 PM EDT
[#28]
Disreguard. You had a new air filter.

It possibly could be the filter used. It might be too fine a filter and cleaning smaller micron for the engine to suck in the required air needed.

You could punch a couple 3 or 4 small holes in filter to see if that would help to bring up engine's needed RPM to work while still filtering.

OR, you could make a filter out of foam to replace the paper filter to see if that would work. Like foam oil-impregnated filters for performance vehicles.
4/28/2017 8:40:31 PM EDT
[#29]
I also have a Toro recycler. Some insect filled the carb full of mud. I hope you figure it out, I may have the same trouble after buying a new carb.

Or maybe not. Mine has a Kohler engine.
4/28/2017 8:41:04 PM EDT
[#30]
Double check that all the carb linkages are in the correct place.
I got a free newer toro with an automatic choke that wouldn't run right. After tearing it apart a couple times I ended up noticing that the guy who worked on before me had fucked up how the linkage was put on.  Putting it back together correctly made it run right again.
4/28/2017 8:44:08 PM EDT
[#31]
Replace your pickup tube to your fuel tank. Sometimes they will get a hole in them and make things not run.
4/28/2017 8:45:26 PM EDT
[#32]
How Change A Ready Start Carburetor To A Primer Carburetor On A Briggs And Stratton Motor


FWIW, I scrapped my recycler, before I knew this was an option
4/28/2017 8:45:50 PM EDT
[#33]
Quote History
Quoted:



You know the "Auto Choke" is not a choke in the conventional sense at all that is part of a carburetor. It is a temperature controlled coil rheostat that blocks exhaust flow on the exhaust port and is on the muffler side.

Go to 4 minutes on this vid https://www.youtube.com/watch?v=XR8IxkVd3Jw It will show you the rheostat. I have to spray mine from time to time with some lube and work it back and forth with a screwdriver to free it up. I don't take anything apart, you can see it and get to it above the muffler.
View Quote
The choke is open I checked it.  I'm thinking valves or head  gasket. There is some smoke blowing back into the air filter box
4/28/2017 8:46:25 PM EDT
[#34]
If it runs better with the air filter off, shitcan it! Rip that sissy ass muffler off while you are at it too. Let it rip tater chip.
4/28/2017 8:47:06 PM EDT
[#35]
Quote History
Quoted:
Disreguard. You had a new air filter.

It possibly could be the filter used. It might be too fine a filter and cleaning smaller micron for the engine to suck in the required air needed.

You could punch a couple 3 or 4 small holes in filter to see if that would help to bring up engine's needed RPM to work while still filtering.

OR, you could make a filter out of foam to replace the paper filter to see if that would work. Like foam oil-impregnated filters for performance vehicles.
View Quote
I installed a brand new paper filter. As soon as I put it in place the motor slows.
4/28/2017 8:48:55 PM EDT
[#36]
Quote History
Quoted:

The choke is open I checked it.  I'm thinking valves or head  gasket. There is some smoke blowing back into the air filter box
View Quote
It's open? It should be closed when cold.

Hello?
4/28/2017 9:02:43 PM EDT
[#37]
What grade of fuel are you running? Octane rating?
4/28/2017 9:08:21 PM EDT
[#38]
No, a bad head gasket can allow an engine to run lean (by sucking in air through the blown gasket), but not rich. Additionally, generally speaking, the blown head gasket greatly reduces the compression. On a single cylinder engine, you would have great difficulty getting it started with a blown head gasket due to the lack of compression.

I would approach it in this order:

Check for any vacuum leaks, I don't think this is the problem but super easy to do. While the engine is running, spray some break cleaner behind the carb-intake around the gaskets and intake manifold. If the RPMs change, you found the problem.

Make sure everything is installed correctly. Check the gasket stack and linkages. You can find diagrams on google that show where everything should go. I can't even count how many time I've seen people install gaskets, spacers, and linkages incorrectly. This may very well be the problem.

I don't remember if these carbs have an adjustment or not; but if it does, try to lean it out.

Remove the flywheel and check if the alignment key has been sheered.

Check valve lash.

I wouldn't waist too much time checking for spark issues. With these engines; if it runs, the spark is (generally) good enough.
4/28/2017 9:10:45 PM EDT
[#39]
If you manually move the governor arm while its running does it run fine?
4/28/2017 9:16:55 PM EDT
[#40]
Quote History
Quoted:


I bet that is it. Fucking the valve timing up.
View Quote

another +1
4/28/2017 9:30:52 PM EDT
[#41]
Quote History
Quoted:




It's open? It should be closed when cold.

Hello?
View Quote
It's an auto choke.  It is closed when first started then opens.  It's working correctly
4/28/2017 9:31:23 PM EDT
[#42]
Quoted:
I have a 2012 toro recycler mower that I cannot get running right.  The motor is a Briggs 190cc.

It is running very rich.  Runs slow, but if I remove the air filter it comes up to speed. The air filter is new.  Installed a carb kit , fresh gas and new plug. No change.  

Just installed a new carb thinking the old one had some issue I could not see.  Still runs rich.  With the air filter on it runs slow.  With the air filter off it runs faster.  At first it was a challenge to see if I could fix it, but it's one step way from the dump.
View Quote


Havig not read other replies, cut me a bit of leeway

That aside:

If this is a briggs that has the carb mounted above the fuel tank, check for a perforated disc. If it shits gas out the inlet when tugging the rope, this is a symptom.

Otherwise, it it runs fine sans filter, check the breather hose.  If it runs fine with filter and no breather, you have issues, usually related to infrequent oil changes or extended service.

Really though, 99.9% of small engine issues I encounter are due to shitty ethanol adulterated fuel.
4/28/2017 9:36:16 PM EDT
[#43]
Quote History
Quoted:
No, a bad head gasket can allow an engine to run lean (by sucking in air through the blown gasket), but not rich. Additionally, generally speaking, the blown head gasket greatly reduces the compression. On a single cylinder engine, you would have great difficulty getting it started with a blown head gasket due to the lack of compression.

I would approach it in this order:

Check for any vacuum leaks, I don't think this is the problem but super easy to do. While the engine is running, spray some break cleaner behind the carb-intake around the gaskets and intake manifold. If the RPMs change, you found the problem.

Make sure everything is installed correctly. Check the gasket stack and linkages. You can find diagrams on google that show where everything should go. I can't even count how many time I've seen people install gaskets, spacers, and linkages incorrectly. This may very well be the problem.



I don't remember if these carbs have an adjustment or not; but if it does, try to lean it out.

Remove the flywheel and check if the alignment key has been sheered.

Check valve lash.

I wouldn't waist too much time checking for spark issues. With these engines; if it runs, the spark is (generally) good enough.
View Quote
I double checked all of the linkages.  Even compared to on line schematics. It all seems correct and moves freely by hand. I really don't think it's carb related.  It ran the same way with the original carb, after rebuilding the original carb and with a new carb. Plug us new gas is fresh and air filter is new.  Without the air filter it sounds fine. As soon as the air filter is installed Ron's drop
4/28/2017 9:37:42 PM EDT
[#44]
Quote History
Quoted:
If you manually move the governor arm while its running does it run fine?
View Quote
once running the governor arm goes to fill open but the motor does not speed up
4/28/2017 9:39:50 PM EDT
[#45]
Quote History
Quoted:

another +1
View Quote
How do you adjust the valves? I've done it on a small block chevy but never a lawnmower
4/28/2017 9:44:11 PM EDT
[#46]
Quote History
Quoted:
once running the governor arm goes to fill open but the motor does not speed up
View Quote
So there is no extra movement in it at all? Are you sure a spring didnt get moved to the wrong hole on the carb or governor?

To me it sounds like your gov/control arm is off. Its rare to find a valve issue on a motor like this. Unless it has a bunch of hours on it.
4/28/2017 9:51:39 PM EDT
[#47]
Quote History
Quoted:


So there is no extra movement in it at all? Are you sure a spring didnt get moved to the wrong hole on the carb or governor?

To me it sounds like your gov/control arm is off. Its rare to find a valve issue on a motor like this. Unless it has a bunch of hours on it.
View Quote
The governor arm moves.   It does move to full speed once the motor is running. Goes to closed when the motor shuts down?

Could there be a valve or motor issue causing this? There is some smoke blowing into the air filter box when it's running.
4/28/2017 9:51:50 PM EDT
[#48]
Plugged exhaust. Check to make sure mud daubers haven't blocked off most of the muffler, it will act exactly like OP describes.

It will NOT rev up if it cannot rid the combustion chamber of spent gasses.

One might assume the force of the exhaust gasses would clean out the mud and such, it will not.
4/28/2017 9:56:51 PM EDT
[#49]
Quote History
Quoted:
Plugged exhaust. Check to make sure mud daubers haven't blocked off most of the muffler, it will act exactly like OP describes.

It will NOT rev up if it cannot rid the combustion chamber of spent gasses.

One might assume the force of the exhaust gasses would clean out the mud and such, it will not.
View Quote
That's easy enough to check
4/28/2017 9:58:06 PM EDT
[#50]
Quote History
Quoted:
Plugged exhaust. Check to make sure mud daubers haven't blocked off most of the muffler, it will act exactly like OP describes.

It will NOT rev up if it cannot rid the combustion chamber of spent gasses.

One might assume the force of the exhaust gasses would clean out the mud and such, it will not.
View Quote
I'd go along with this.
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