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AR15.COM
3/28/2014 4:25:45 PM EDT
I have a 95 F150 with a rusted out kick panel. I can not seem to find a replacement panel.

If I cut out all the rust is there any product out there I could use to reform the kick panel?

Or any other advice?

3/28/2014 4:41:12 PM EDT
[#1]
If you can't find it new maybe find a truck at a salvage yard  and have that part cut out of it ? Or you will need someone cut and shape some pieces for you.
3/28/2014 4:55:48 PM EDT
[#2]
coat in por 15 and sprayfoam, drive another 10 years...
3/28/2014 4:58:48 PM EDT
[#3]
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Quoted:
coat in por 15 and sprayfoam, drive another 10 years...
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Wouldn't pass inspection here in Va.
3/28/2014 6:40:29 PM EDT
[#4]
I'd cut new pieces myself and work it one piece at a time. I think that same section rusts out on every 90's F150.
3/29/2014 6:04:34 AM EDT
[#5]
If there are no patch panels made, go to a pull apart with a gas operated cut off saw or a battery operated sawsall and cut out a good section.  
Trim out your rust and weld in the used part.  
No, I'm not going to teach you 30+ years of body experience in one thread on the Internet.
3/29/2014 1:09:35 PM EDT
[#6]
Where would you guys recommend I get the flat sheet metal and the "L" channel?
3/29/2014 1:19:07 PM EDT
[#7]
16 or 18 gauge sheet metal.  Get out your yellow pages and find a metal supplier. L channel is made with a box and pan break. Do you weld? Do you have body hammers?  You could do a decent repair with a pint of Devcon Pro-steel industrial epoxy and the sheet metal.


I could fix that in 2-3 hours.  















Is that part Item 16 on this page:




























shite, wrong year, up to 91.  I am not sure of the body style runs of that era, but look around on that site.  LMC truck

 
3/29/2014 1:28:17 PM EDT
[#8]
I have welded repair panels in before no problem. If they made the repair panel I would be good to go.

I just didn't know with today's epoxies and what not if there was a time saving solution over forming my own and patching.

The pictures not showing very well but there's a recessed pocket that runs along that area that has me a little baffled.
3/29/2014 1:31:39 PM EDT
[#9]
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Quoted:

Wouldn't pass inspection here in Va.
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Quoted:
Quoted:
coat in por 15 and sprayfoam, drive another 10 years...

Wouldn't pass inspection here in Va.


It is inside the car under carpet, how invasive do they get in your inspections?
4/7/2014 4:47:49 PM EDT
[#10]
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Quoted:


It is inside the car under carpet, how invasive do they get in your inspections?
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Quoted:
Quoted:
Quoted:
coat in por 15 and sprayfoam, drive another 10 years...

Wouldn't pass inspection here in Va.


It is inside the car under carpet, how invasive do they get in your inspections?


I had an old Wagoneer in which carpet hid all kinds of damage.  Never had a problem with inspections.
4/10/2014 2:12:39 PM EDT
[#11]
Quote History
Quoted:


It is inside the car under carpet, how invasive do they get in your inspections?
View Quote View All Quotes
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Quote History
Quoted:
Quoted:
Quoted:
coat in por 15 and sprayfoam, drive another 10 years...

Wouldn't pass inspection here in Va.


It is inside the car under carpet, how invasive do they get in your inspections?


Were you failed for this?

Posted Via AR15.Com Mobile
4/12/2014 6:10:43 AM EDT
[#12]
If this is what you need:








You can get it here:


http://www.autobodyspecialt.com/cgi-bin/commerce.cgi?preadd=action&key=F-619-RH

 
4/12/2014 8:24:28 AM EDT
[#13]
Pretty sure that's the exterior portion. I need interior.

I contacted LMC with pictures and of coarse got no response.

I'd like to find that L channel if possible as I do not have a brake to bend it. Any ideals?
4/12/2014 9:19:14 AM EDT
[#14]
Metal supplier should have shears and brakes they can bend it for you.
But you really don't need a brake to bend short sections