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AR15.COM
5/5/2014 9:16:05 AM EDT
My wife and I decided to expand our eight acre "hobby farm" this year by increasing the size of our veggie garden (main garden will be about 30'x40', with the second for tomatoes around 10'x10') and adding egg production. We picked up eight chicks (four Rhode Island Reds and four Americanas) at the start of April from the local farm/feed shop. Knowing they grow fast I broke ground on a permanent coop structure two weekends ago. This is the first ever structure I have built, and my carpentry skills are still pretty novice (about the only other thing I have built were a workbench in my garage and a few small wood shelves/racks).

Second Saturday in April I was able to get the base and sub-floor constructed. I dug down a few inches below the topsoil, pounded the dirt down with a tamper, and added crushed rock/pea gravel for drainage. Here is my little helper picking out the "pretty" rocks from the rock placed under the deck bases.


Here is the completed base with sub-flooring. I'm re-purposing as much wood that I can from a prior project that I no longer needed and disassembled, so the floor is constructed of treated 2"x8" and the sub-floor is 3/4" plywood. The four corner posts are treated 4"x4" and will run all the way to the roof. The floor is raised 20" off the ground and the 64 sq ft space under the deck will be 1/2 of the eventual 8'x16' covered run. I also added carriage bolts from the exterior 2"x8"s and through the 4"x4" posts.


I had plans to get out the next day and get more work done, but it started to rain and did so for two weeks straight. Since the chicks were growing fast I decided to do what work I could inside my barn. I built three of the four walls. The rear and two side walls are the same, each with one window that will open/close to allow airflow and ventilation. The front (entrance) wall will have the door and a window (fixed shut).


I went to a local Habitat for Humanity Re-Store and looked at windows, but all they had were flimsy storm doors like you would put on a three-seasons porch. The home windows they had were just too large/heavy (and expensive) for my needs. I then checked out shed windows at the big box stores, and they were still north of $50 for a fairly small vinyl window. So, I decided to build my own windows. I ripped some 2"x4"s down to 1.5"x1.5" and made a basic square frame. The corners are tongue and groove joints I made. I had never made any kind of wood joint before, so this was a trial and error process (far more error than anything else). I tried cutting the joints with a jig saw, but realized I suck at cutting a straight line with it. Then I tried the table saw, but since I don't have a dado blade the cuts weren't even height on both sides. Lastly I made the cuts by hand which gave me better results, but my handsaw was low quality and it was time consuming. Once I had the frame done, I drilled a hole in the corner, added wood glue, and pounded in a dowel. Then I made two more and let them dry for 24 hours.  


Since it was still raining I did more indoor work on the windows. I added the cross section to strengthen the frames. These were notched on the ends and in the middle so it interlocked. Added wood glue to all three frames and let them sit for 24 hours.


Once the glue dried I added wood filler to cover up my errors (and there were a lot since this was the first time I had hand crafted anything). I then cut all the small wood pieces that the plexiglass will sit on inside the frame. The windows got put on hold due to other commitments, but all I have left to do for the windows in sand them, glue in place the wood that the plexiglass rests on, and build the sills. So far I'm very happy with the outcome. They are built with nothing more than wood, dowels, and glue. Not a single nail or screw. Yet they are very sturdy. I'm eying a dado blade for my table saw for future wood working projects. That alone would have shaved off countless hours (not to mention stress and imperfections) in the manufacturing of these windows.


After two weeks it finally stopped raining. This past Saturday I built the fourth wall and got all four up. The window next to the door is smaller than the three other windows. On Sunday I got up the exterior plywood (except for the sheet that will go over the door/right half of the front wall). I just need to cut the plywood from the window/door openings and get up the last sheet over the door and then I can start on the next steps.


Next thing I will do is build stairs and a landing in front of the door. I should have built temp stairs long ago. Climbing up/down this things has been one heck of a work out. After that, I will construct the roof, add plywood to that (going with 1/2"), then roof shingles and siding. I will also need to build nest boxes inside, and add a door and plank the chickens can walk down to get to the run. I'm planning on running power to the coop from my barn so I can have a light inside, a heating lamp, and motion sensor security lights outside to (hopefully) scare off the black bears, foxes, and other predators when they come looking for a meal.

As I complete more work on this I will add more pictures. My girls are a month old today so I need to get this done soon so they can move out of the brooder and into more spacious digs!

Update #1, May 12
I had an opportunity (and break in the rain) this past week to work on the coop twice. I was able to get the stairs and landing done, and frame the roof main beam and rafters.

Framing up the landing. Built with treated 2"x8"s I had laying around from a prior project. Secured to the coop with galvanized carriage bolts (4 bolts was probably overkill). The two 4"x4" posts supporting the landing were the tops I had cut off the posts on the coop.


And here is the finished landing plus stairs. I used some treated 2"x6"s I had left over from when we were replacing slats on our corral (these were the cut scraps too short to use on the corral). Since the stairs and landing will be more exposed to the elements, I built it using deck screws for ease of disassembly should I need to replace some of it in the ocming years due to rot.


And here is the main beam plus rafters. Overhang is a foot to help keep rain/snow off the coop sides. I picked up some (new) asphalt shingles and paper from a local Habitat for Humanity Re-Store over the weekend for $50 and should have the roof done by next weekend.

5/5/2014 12:11:00 PM EDT
[#1]
Very nice!

I've seen much less well constructed homes!

5/5/2014 12:15:52 PM EDT
[#2]
Looking good!

Kudos on building it off the ground! You will have fewer rodent issues.

Here's mine...


5/5/2014 12:30:32 PM EDT
[#3]
Thanks. I built it off the ground for numerous reasons:
1) the area where it is located has a gentle slope, and I didn't want to spend the time/effort leveling the ground (would have meant renting a front-loader/bobcat, or a lot of work shoveling by hand)
2) we get multiple feet of snow during the winter, so the higher it is the less work I need to do clearing snow around it
3) the underside will act as a half of the eventual run and will provide cover and shade
4) more difficult for predators to gain access since the bottom of the windows are up fairly high
5) if some of the girls are reluctant to go into the coop at night, and think they can hide under it, its tall enough I can send in one of my kids to flush em out
5/5/2014 1:53:14 PM EDT
[#4]
Nice job!

You don't mention what kind of nest boxes you're going to build, but being able to access them from outside is worth the extra planning.  Ours are all inside (metal nest boxes from the farm store), and it's not particularly pleasant having to go in there in the heat of summer to collect eggs.
5/5/2014 3:29:03 PM EDT
[#5]
My condolences on your future addition...  My wife has wanted to nest for a few years - finally her brother sent us chicks to get the project started.  We are getting about 9 eggs a day now - but somehow there are still never enough for me to actually eat them.





So bil is wanting a little return on investment for the chicks (which I have no doubt my wife agreed to in advance) - so most likely ordering an incubator tomorrow so I can sent him a few chicks in return (our brooding hen failed us).  My coop is probably 50 years old, but I did put a bit of work on dog proofing the chicken yard.  So far only 2 chickens have died due to suicide by dog (they both flew the coop).  My yard now has an 8' fence around it - try it again you crazy hens.





Next project will be a chicken tractor (mobile pen).  Those are going to the ranch.  I am insanely thinking about raising 50 meat birds out.  I figure we eat more chicken than that a year.





Between coop repair, fence work, the incubator, and tractor - I will probably be out $1500 on this new hobby.  Of course that does not even start to count the $10 a week feed bill.


---


Not sure how you are watering or feeding.  But I am using chicken triggers (trigger happy chicken) and horizontal nipples now.  Both really cut down on mess.  Our 13 birds need about 3 gallons of water a week (so one filling of the bucket every weekend does it).  The feeder last longer I think - but that's someone else's chore.



---

Wife figures that if she can get chickens on the ranch (that need tending daily), we will build their sooner.  So chickens might end up costing me well over $100k before it's over with.

5/6/2014 5:19:10 AM EDT
[#6]
Quote History
Quoted:
Nice job!

You don't mention what kind of nest boxes you're going to build, but being able to access them from outside is worth the extra planning.  Ours are all inside (metal nest boxes from the farm store), and it's not particularly pleasant having to go in there in the heat of summer to collect eggs.
View Quote


For now the nest boxes are going to be made from kitty litter boxes. I've got around a dozen of them that I have been saving for use as storage containers, trash cans, etc. Just need to wash them out really good first, and cut/debur the lids with my Dremel.

Here is a pic I lifted off the net. I will build a small rack to hold 2-3 of these in place, and lift it off the floor a bit. But you get the general idea.


I wanted to build outside access to the nesting boxes, but my wife felt it was something we could add later. I disagreed since I will be siding the coop with vinyl siding, so once its done it won't be so easy to add/change the exterior. I might still build the basic structure for outside nesting box access, maybe one day while she is gone at work.
5/6/2014 5:25:05 AM EDT
[#7]
Definitely do the outside access for the boxes.

You don't want to have to (or make this kids have to) go inside the coop every day.

Anything you can do now with the design that keeps the maintenance chores down to a minimum will pay huge dividends over the long haul... ie, think through the chores of watering/feeding/egg collection/cleaning and how to streamline them.
5/6/2014 5:25:32 AM EDT
[#8]
Quote History
Quoted:
My condolences on your future addition...  My wife has wanted to nest for a few years - finally her brother sent us chicks to get the project started.  We are getting about 9 eggs a day now - but somehow there are still never enough for me to actually eat them.

So bil is wanting a little return on investment for the chicks (which I have no doubt my wife agreed to in advance) - so most likely ordering an incubator tomorrow so I can sent him a few chicks in return (our brooding hen failed us).  My coop is probably 50 years old, but I did put a bit of work on dog proofing the chicken yard.  So far only 2 chickens have died due to suicide by dog (they both flew the coop).  My yard now has an 8' fence around it - try it again you crazy hens.

Next project will be a chicken tractor (mobile pen).  Those are going to the ranch.  I am insanely thinking about raising 50 meat birds out.  I figure we eat more chicken than that a year.

Between coop repair, fence work, the incubator, and tractor - I will probably be out $1500 on this new hobby.  Of course that does not even start to count the $10 a week feed bill.
---
Not sure how you are watering or feeding.  But I am using chicken triggers (trigger happy chicken) and horizontal nipples now.  Both really cut down on mess.  Our 13 birds need about 3 gallons of water a week (so one filling of the bucket every weekend does it).  The feeder last longer I think - but that's someone else's chore.

---
Wife figures that if she can get chickens on the ranch (that need tending daily), we will build their sooner. So chickens might end up costing me well over $100k before it's over with.
View Quote


I hope your chickens will lay some golden eggs for you to help recoup those expenses. So far, not including the few new tools I bought for the project (framing nail gun and 6' level), I'm only out around $300-$350 in materials, baby chicks, and feed. When all is said and done I expect my coop will have cost me around $500-$700 in materials. Same 8'x8' prefabbed shed kit at a big box store is around $2,500.
5/6/2014 9:16:55 AM EDT
[#9]
The +100k includes the people house.  Not really fair blaming the chickens for the people house - but I am trying to put off that move.  The ranch is changing rapidly.  I don't want to build until things setting down a bit more.




----




dw ordered an incubator today (144 egg).  Not wanting to count my chickens before they hatch - but expect we will try to run +/- 50 meat birds.  I think that is about the limit I can run and still construct the tractor off site and move it by hand after it is finished.  Toying with the idea of building a second tractor - but that is very premature

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Love your hen's condo.
 
5/6/2014 9:43:34 AM EDT
[#10]
Some predators have a harder time getting inside the coop, when it's off the ground. Mine is pretty high, which at least keeps the skunks out. Raccons and Opossums sometimes, however, will find a way (only lost a hen to a raccoon with the door opened, once). I'd probably invest in a trap, now. Wasted many evenings out back with the pellet gun, with noting to show for it. Actually, pretty easy to get Opossums, but raccoons are difficult. The trap makes that easy....

I raised mine high enough so they could mill about in a protected area, before the door is opened. One of these days, I'm adding an automatic door.  

And your girls will probably all go into the coop, every night. Once in a while, I'll get one or two that roost somewhere outside. If you find where they're roosting, and move them once, they'll go back to roosting inside.... happens once every couple months, but just 1-2 hens. And usually, it's because the wind closed the door or something like that.

Might want to consider hardware cloth, as screens, for some of those windows. That's worked for me...

Sounds like overkill, but you could add a bit of bracing to your 4x4s. Yours are low, so not a huge deal. But they would improve stability, especially when weathering has its way. YMMV.

Quote History
Quoted:
Thanks. I built it off the ground for numerous reasons:
1) the area where it is located has a gentle slope, and I didn't want to spend the time/effort leveling the ground (would have meant renting a front-loader/bobcat, or a lot of work shoveling by hand)
2) we get multiple feet of snow during the winter, so the higher it is the less work I need to do clearing snow around it
3) the underside will act as a half of the eventual run and will provide cover and shade
4) more difficult for predators to gain access since the bottom of the windows are up fairly high
5) if some of the girls are reluctant to go into the coop at night, and think they can hide under it, its tall enough I can send in one of my kids to flush em out
View Quote
5/6/2014 10:01:30 AM EDT
[#11]
coons are evil creatures.  Helped a man incubate out 40 guinnies long ago.  He put them in a rabbit hutch.  Coons could not get the birds out of the hutch - but could rip their legs off through the wire.  Think he lost almost all of them in a single night.

-

my mother raised birds many years - 1/4" hardware cloth makes good window screens.  Keeps rodents out too.