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5/25/2026 11:20:07 PM EDT
Small V8- 5.3 Liter, Gen3 LS,  small cam 208in/214ex .550", small- 70mm  turbo, 3.73 gears.
Discuss strategies to maximize fuel efficiency with  converter locked,   light acceleration and steady highway cruise.
The obvious: maximum ignition timing at low manifold pressure is done.

Using HPTuners, I have just started  moving around 02 switch points:
Bumped ( +30mV)  to .481 volts, aiming for  about 15.1 AFR at cruise.
How lean can I cruise?
Other than listen for audible knock, what other signs of TOO LEAN should I watch for ?

 Power Enrich threshold at 115 kPa, so its pretty easy to stay out of PE.

Once into boost curve, I ramp up to +20% fuel and water+methanol begins at 7PSI peak flow 10 Gallons per hour at 12PSI
5/26/2026 1:24:13 PM EDT
[#1]
Originally Posted By Positronic:
Discuss strategies to maximize fuel efficiency ...... steady highway cruise.
View Quote
You can't tune away the pumping losses that result from operating a high power engine at very low power settings.  
If you need 50hp to cruise then the most efficient engine will be a 50hp engine.  Running a 500hp engine at 50hp is very inefficient.  
This is why economy cars have small engines - so they can operate at a higher fraction of their maximum power.  

Too much timing at light load conditions can cause dangerously high cylinder pressure without producing audible knock.  
Given the emphasis on fuel economy I would bet that the factory tuning for cruise conditions is close to the maximum MPG you will get.  


7/12/2026 12:33:59 AM EDT
[#2]
Seeing some pretty encouraging trend: with O2 switching at .481 Volts, the last  fuel fills have netted 12 miles per gallon, local short trip commuting-- That is a Huge improvement from the baseline, It had been running in the 10.5 to 10.9 range since turbo install  summer 2024.
 . AFR running in the 14.9 to 15 range cruise.
Also, have DFCO enabled, so total   fuekl cut after 6 seconds of coasting.. ZERO fuel going downhill also helps a bit with engine braking on long grades.  Might next install a  relay  and in cab toggle switch, so I can keep converter locked in 3rd gear, or even 2nd  for towing low speeds on big hills.
,
,
Any other tips  from experienced TUNERS are welcom.
Thanks
7/26/2026 12:29:18 AM EDT
[#3]
Quote History
Originally Posted By Morgan321:
You can't tune away the pumping losses that result from operating a high power engine at very low power settings.  



View Quote
The ENGINE is still a stock 5.3 Liter genIII LS. probably about 9.5 compression.
EPA Door sticker rating was 17 mpg highway- Hope that is still attainable,  a free flowing exhaust, and a nearly free-wheeling turbo impeller shouldn't fuck up to much.     Hopeful that I  can get close to ECO-Boost economy numbers- but with a  more durable, reliable long lived  V8

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