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5/5/2024 10:22:16 PM EDT
Super easy finger joints!  It looks "rustic" because it's all scrap pieces.  I literally pulled them from the scrap bin and used them as-is, apart from cutting to length.

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Can be done for bigger "box joints" too but I'd have to make another crosscut sled for use with my dado set.

Jig is just a flat board with a pin the width of the blade glued into it and set one blade width away from the blade.
Never confuse faith that you will prevail in the end—which you can never afford to lose—with the discipline to confront the most brutal facts of your current reality, whatever they might be. - Adm James Stockdale
5/5/2024 10:48:59 PM EDT
[#1]
I just made a box cutting jig sled today. I use cutting boards for rails as they don't extract or expand as much as wood but I noticed I need to cut them a bit thinner because they lift the entire sled off the table about 1/16".  It wasn't a big deal on my cross cut sled as it's supported on both the front and back.  I didn't put a back fence on this one though and you can see the bottom is sagging.  I will fix it next weekend when I build my first box.
Originally posted by System Message: Please use another website for your asshole-picture swapping

Proud Member of Team Ranstad
5/5/2024 11:03:16 PM EDT
[#2]
Plastic rails works good.  I used maple because I had some scrap pieces.   The maple has held up well.

Definitely cut them slightly below flush of the t-slot depth so they don't bottom out before the sled is on the table.

Biggest problem I have with them is my t-slots aren't very consistent on this griz tablesaw.  Had to try to sand out some of the tight spots by hand.
Never confuse faith that you will prevail in the end—which you can never afford to lose—with the discipline to confront the most brutal facts of your current reality, whatever they might be. - Adm James Stockdale
5/15/2024 12:30:52 PM EDT
[Last Edit: Echd][Edited] [#3]
Woodworking: How to make the BEST and EASIEST box joint / finger joint jig.


This guy has a super cool jig that you can make and use templates for so it's dummy proof, and you could use a regular blade and not a dado too (if you wanted). The lifting jigholder and partholder is a really cool idea.

I've wanted to pick up an incra I box for a long while. I just keep putting it off.
5/15/2024 5:45:00 PM EDT
[#4]
Literally my first and "go-to" jig.  It almost never leaves the saw as it is so versatile and usefull.


5/15/2024 6:18:54 PM EDT
[#5]
My table saw is a small jobsite saw and the miter that came with it is all but useless.
A crosscut sled is first thing I built with the saw, now I can't image being without it.

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“There is no sound, no voice, no cry in all the world that can be heard... until someone listens.”

"If a nation expects to be ignorant and free and live in a state of civilization, it expects what never was and never will be."
5/24/2024 9:33:29 AM EDT
[#6]
I have a crosscut, but for box joints I made a little jig screwed to my miter gauge.

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5/24/2024 10:45:55 PM EDT
[#7]
I really need to make one sooner than later....
5/26/2024 3:49:51 AM EDT
[#8]
I bought an incra sled. It's pricey but it works well. I really like the length of cut stop that has measurements on it. Cutting a 24" long piece is fast and I can make as many as I want. Also had a slot that has a safety clamp to hold down small pieces.

Imo it's worth it.
5/26/2024 11:59:44 AM EDT
[#9]
I probably need to make a new one. Been putting it off for a very long time
6/5/2024 7:30:40 PM EDT
[#10]
New saw purchase recently and the first thing I did was make a new crosscut sled.  Most valuable and vestal thing you can make.
6/12/2024 11:03:47 PM EDT
[#11]
Since my table saw is a slider I wound up buying a finger joint jig for my router table.  If I made a lot of them, I'd figure out a jig that uses the slider.  Your jig looks great!!!
4/23/2025 9:35:26 PM EDT
[#12]
Anyone purchased or used a Dubby, Rockler, etc?

Not sure if building such a behemoth is what I need...

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