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6/5/2017 12:13:05 AM EDT
[Last Edit: dryflash3][Edited]


For any one who doesn't know photobucket decided to cut off their service unless you pay big money.

Several threads in GD about it. As that is off topic in this forum, all I'm going to say.

Please don't send me any more IM's, I know. 


Bullet, home cast, powder coated bullets from the Lee 55gr FP mold.
Sized to .225 with a Hornady gas check. Lee pass through bullet sizing die. Tried no gas check before, results were horrible.
Used range scrap and wheel weights for the lead. No water drop, or hardening. Powder coat takes care of all of that.
Range was 25 yds, shot off double sand bags off a fold down table. 3x9 scope on 6x.
Fired from my home built 16 inch, 1 in 9, heavy barrel AR. Free float forend, RR trigger. (Rock River)

The load; LC cases, the last of my Tula SR primers. Will use Wolf SRM in the future.
Case mouth expanded with a Lyman "M" die, bullet seated to crimp grove, and a light crimp with a Lee FCD. (factory crimp die)
Powder type and amount is on targets.
If I say load cycled, it means round fed from mag and when fired chambered next round. BCG locked back on last round in mag.



First up was IMR-4895 and IMR-4227. All loads cycled. 22 grs of IMR-4895 shows promise, will retest. No pressure signs either powder.



Finished with IMR-4227, a promising powder. Adjusted POA to top of diamond.
Couple groups with 5744, done with this powder.
All loads cycled, no pressure signs.



H-4198 what a sweet powder. Good groups just got better as I worked up. Going to load 16.0 grs again.
All loads cycled, no pressure signs.



IMR-4320, I was really surprised with this powder. What I use in 7-30 Waters in a Contender.
Tac, this load was too light. Unburned powder in chamber, had to clean chamber, didn't cycle.



2400, 14.0 grs short stroked, 15.0 grs cycled fine. A promising powder.
IMR-4320, good groups, cycled.



Last of the IMR-4320 groups, 20.0 grs group started to open up. Both loads cycled.
Finished off the day with some Hornady 55 gr FMJBT's and AR Comp. PMC brass, Wolf SRM primers. Bullet seated mid cannelure, light crimp with Lee FCD.



More AR Comp groups. 25.5 grs looks pretty good. All AR Comp loads cycled.

eta, some of these loads you will not find in reloading manuals, I'm posting my results, load at your own risk.
I started at 10.0 grs 2400 and worked up. Range session before this started at 10.0 grs 2400 and worked up to 13.0 grs.
First 2400 load in this report was 14.0 grs and it didn't cycle.

Click on pic, then hold Control and tap on the + key to enlarge pics.
Selling agent for Algores carbon credit scam.

Shooting and Reloading, one hobby feeds the other.
6/5/2017 12:32:48 AM EDT
[Last Edit: dryflash3][Edited] [#1]
So my best loads were;

15.0 grs IMR-4227
16.0 grs 2400
16.0 grs H-4198
21.0 grs IMR-4895
22.0 grs IMR-4320


eta, a link to a 223 cast bullet thread from 2014. http://www.ar15.com/forums/t_6_42/425608_A-guide-to-casting-for-the-AR-15.html
Selling agent for Algores carbon credit scam.

Shooting and Reloading, one hobby feeds the other.
6/5/2017 12:58:28 AM EDT
[#2]
Hmmm. Seems the gas check makes a huge difference. Those groups show promise and make me think casting for the 223 might not be the lost cause the interwebs has led me to believe.
6/5/2017 2:37:22 AM EDT
[#3]
Thanks dryflash3. I haven't had any real success. I shoot at 50 yards with a 16x scope.

I got frustrated and quit messing with them but with your report I may go try some more.

What gas checks are you using? I'm using aluminum at the correct thickness.

For some reason I haven't been able to pinpoint yet aluminum gas checks do not work on my 30 caliber bullets (7.5x54 MAS) but Hornady copper ones work great. This is speaking accuracy wise only. Either do the actual gas checking well it's just the aluminum ones result in very poor accuracy.

Also. I have some old stock H-4227. Does anyone know how close it is to the current IMR-4227?

Motor
Lee FCDs are great tools ! Often misunderstood and sometimes misused but great tools ! :)
6/5/2017 7:26:58 AM EDT
[#4]
If your having issues with al gas checks that's telling you that they are too hard/need annealed. When a gc falls off you will get fliers from that bullet, doesn't matter the caliber. Take a small piece of pipe that is threaded on both ends. Tighten a cap on 1 end and put some gc's in the pipe and a small 1" square piece of paper in the pipe with the gc's. Put a cap on the other end of the pipe and tighten it. You want an air tight seal. Put the pipe/gc's in a fire and anneal the gc's, let them cool and open the pipe and dump your annealed gc's out. The now soft al gc's will stay on the bullets just like the soft copper gc's.

I looked at casting bullets for the ar's years ago. Came to the conclusion it can be done but it's a real fine line with what works and what doesn't. Between the fast twists and having to cycle the action more goes wrong than goes right. If I were to take the cast bullet/ar combo seriously I'd:

Use a 1 in 12 twist bbl
A dedicated lower/rifle with a modified buffer and buffer spring
65gr to 70gr bullet
At least lyman #2 alloy
size the bullet to .226"

Good luck, it's a up hill battle but I'm sure you have the talent to find a load/combo that works for you.
6/5/2017 7:57:56 AM EDT
[#5]
Hornady gas check used.

I sent off for some samples of Aluminum gas checks and was not impressed.

Maybe they weren't annealed, don't know. The Hornady's work for me.
Selling agent for Algores carbon credit scam.

Shooting and Reloading, one hobby feeds the other.
6/5/2017 9:41:52 AM EDT
[#6]
Quote History
Originally Posted By dryflash3:
Hornady gas check used.

I sent off for some samples of Aluminum gas checks and was not impressed.

Maybe they weren't annealed, don't know. The Hornady's work for me.
View Quote
Same here. I found aluminum gas checks often left the base in flight.
6/5/2017 7:02:06 PM EDT
[#7]
Thanks dryflash3. I've been testing Bator loads for some time. Unchecked bullet accuracy was bad. Using the Hornady gas checks resulted in good groups but unreliable cycling.
I'd have to look up my powder amounts, don't remember off hand.
6/5/2017 7:23:46 PM EDT
[#8]
Awesome, thanks.
6/5/2017 10:40:16 PM EDT
[#9]
Quote History
Originally Posted By DancingBear:
Thanks dryflash3. I've been testing Bator loads for some time. Unchecked bullet accuracy was bad. Using the Hornady gas checks resulted in good groups but unreliable cycling.
I'd have to look up my powder amounts, don't remember off hand.
View Quote
My range session before this one I didn't have a load that cycled.

I was quite pleased that almost all my loads cycled.
Selling agent for Algores carbon credit scam.

Shooting and Reloading, one hobby feeds the other.
6/5/2017 11:03:41 PM EDT
[#10]
Cool, nice work. One of the many to do things on my list.
I just gotta ask........
6/6/2017 1:29:22 AM EDT
[#11]
Quote History
Originally Posted By dryflash3:
So my best loads were;

15.0 grs IMR-4227
16.0 grs 2400
16.0 grs H-4198
21.0 grs IMR-4895
22.0 grs IMR-4320
View Quote
I have never loaded lead bullets for an AR-15 but have always been impressed by H-4198 shooting 52/53 grain match bullets.

My go to load for any brand is 20.6 grains. I don't weigh them individually either. I just throw the charges on my Harrell's Precision and go shoot.

This is a maximum load (3177 fps from my Winchester M70) in spite of being close to 1.0 whole grain below most of my data sources.

This powder teamed with these light bullets is amazing on target. 1/2" ten shot groups on occasion, almost always under an inch.

It's very course, it looks like long sticks of mechanical pencil lead. It crunches all the time when thrown, but it doesn't effect accuracy.
6/29/2017 10:23:04 PM EDT
[#12]
VERY NICE
6/29/2017 10:56:04 PM EDT
[#13]
Quote History
Originally Posted By KillRbee18:
VERY NICE
View Quote
Sorry I missed you tonight.
Selling agent for Algores carbon credit scam.

Shooting and Reloading, one hobby feeds the other.
6/30/2017 1:43:10 PM EDT
[#14]
That's okay -- are you home today. I am -- I am getting my braces off today (thank God) LOL
6/30/2017 1:52:40 PM EDT
[#15]
Quote History
Originally Posted By KillRbee18:
That's okay -- are you home today. I am -- I am getting my braces off today (thank God) LOL
View Quote
Link, click on the link, it's what I was trying to get you to see.
Selling agent for Algores carbon credit scam.

Shooting and Reloading, one hobby feeds the other.
6/30/2017 2:16:01 PM EDT
[#16]
Wow -- this is what I have been looking for --- thank you! Now I have some reading to go do....
7/1/2017 10:51:16 AM EDT
[#17]
Great information, thanks!

My plan is to use powdercoated 223s for shooting steel, a sort of cheapskate frangible. It should work well as long as I keep the velocities as minimal as possible with positive, reliable function. And adequate accuracy of course.
7/1/2017 6:41:35 PM EDT
[#18]
Quote History
Originally Posted By anachronism:
Great information, thanks!

My plan is to use powdercoated 223s for shooting steel, a sort of cheapskate frangible. It should work well as long as I keep the velocities as minimal as possible with positive, reliable function. And adequate accuracy of course.
View Quote
This was my (our) plan as well. I have achieved everything you mentioned EXCEPT adequate accuracy.

It's kinda on the back burner for the time being but I'm hoping Hornady copper checks solves the accuracy issues.

I was getting an occasional 4-6 shot string to come in under 2" at 50 yards but typically the groups are 3 to 4 inches.  I have had issues with aluminum checks in 30 caliber so hopefully the copper checks will work for the 22 caliber too.

Motor
Lee FCDs are great tools ! Often misunderstood and sometimes misused but great tools ! :)
7/2/2017 3:33:30 AM EDT
[#19]
Maybe try sizing the bullets to .226
7/2/2017 1:38:29 PM EDT
[#20]
Quote History
Originally Posted By 500SWshooter:
Maybe try sizing the bullets to .226
View Quote
I size mine .2255"

I don't think .0005" is going to make any difference.

(Off topic but I see your "UN" and have to comment) We have 4, 500's and love shooting powder coated cast bullets from them. Mostly mild loads the hottest is a 440gr at 1450f/s.

Motor
Lee FCDs are great tools ! Often misunderstood and sometimes misused but great tools ! :)
7/2/2017 9:58:58 PM EDT
[#21]
That's a couple of  advantages with powder coating over plain lube,

1) Diameter of the bullet is less critical
2) Lead alloy is less critical

My bullets alloy is range lead, unknown bricks of lead a friend gave me, and wheel weights mixed together.

I think clean alloy made the most difference for me. I flux with sawdust. Why is in the book I linked to earlier in the thread. Fluxing chapter.

I don't water quench either, waste of time for me.
Selling agent for Algores carbon credit scam.

Shooting and Reloading, one hobby feeds the other.
7/2/2017 11:15:48 PM EDT
[#22]
I don't think I'd quench them either. The only caliber that makes me want to quench PC cast is 357 SIG. I have concerns about unquenched bullets riveting below the neck, so my SIG will get hardened bullets to hopefully avoid something that may not happen anyway

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