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6/13/2012 4:49:57 PM EDT
[#1]
I understand how important it is to have the threads clean, but should the barrel coating be removed from the threads?
6/14/2012 10:35:57 PM EDT
[#2]
i used a stainless wire brush attachment on a Dremel to knock some of the parkerizing off.
"When trading bullets it is better to give than to receive"

"Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

NRA Endowment Member
8/21/2012 7:08:55 PM EDT
[#3]
Will an acetylene torch work for soldering?
8/22/2012 9:43:38 AM EDT
[#4]
Originally Posted By drewQ22:
Will an acetylene torch work for soldering?


I used an Oxy-Acetylene torch. My thought is to heat it FAST rather than using something like Mapp and allowing the the heat to migrate.
"When trading bullets it is better to give than to receive"

"Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

NRA Endowment Member
8/22/2012 2:35:53 PM EDT
[#5]
Originally Posted By PursuitSS:
Originally Posted By drewQ22:
Will an acetylene torch work for soldering?


I used an Oxy-Acetylene torch. My thought is to heat it FAST rather than using something like Mapp and allowing the the heat to migrate.


Yeah. I'm pretty sure the torch I have access to is an oxy- acetylene torch. Just making sure it will get the job done.
10/17/2012 1:00:58 AM EDT
[#6]
Quick question for the people that did this. I read one post throughout this whole thread where they just timed the muzzle by hand before soldering. Can it be either hand tightened or torqued a little before heating the solder?

I'm thinking of going this method, since I have acetylene torches, and just want to make sure I do it correctly. Right now my battle comp is like 5 degree from 6 o'clock by just being hand tightened w/ the crush washer it came with.
10/17/2012 1:06:50 AM EDT
[#7]
Anyone use the Bernzomatic OX2550? (Fuel and Oxygen tanks),  I believe one person did previous.

Tried it on a nut and bolt and it was not working well. Trouble getting my flame right. The oxygen knob shows little change when I turn it until the last little bit then it seems to have an effect. I have used my dad's acetylene torch which seems to be way easier to adjust the flame with. Checked Youtube and found one video but it seems to have an editing cut when the guy sets his flame. No youtube videos on silver soldering a muzzle device that I found.

It was suggested that the heat was dissipating to well since I was not using Heat Stop on the bolt.
10/17/2012 1:23:25 PM EDT
[#8]
I think I have it figured out now.  The controls are really touchy.  I had more of a cutting flame but held off just a bit so that would not occur and it heated the test nut and bolt up really quick to melt the silver.  Using the silver wire is a pain in the butt, probably why the paste is recommended.  How much of the paste do I need on the threads?  I got some a HTF local but it doesn't seem like much and seems kind of dry.
10/18/2012 9:24:27 PM EDT
[Last Edit: PursuitSS][Edited] [#9]
Double tap
"When trading bullets it is better to give than to receive"

"Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

NRA Endowment Member
10/18/2012 9:26:28 PM EDT
[#10]
Originally Posted By 007Kevin:
I think I have it figured out now.  The controls are really touchy.  I had more of a cutting flame but held off just a bit so that would not occur and it heated the test nut and bolt up really quick to melt the silver.  Using the silver wire is a pain in the butt, probably why the paste is recommended.  How much of the paste do I need on the threads?  I got some a HTF local but it doesn't seem like much and seems kind of dry.


I use enough paste that when you tighten the flash suppressor it "squirts" out at the shoulder. I then clean ALL of that off and clean any that is showing inside the flash suppressor.

I cannot over emphasize to PACK the bore with heat stop to prevent scale from forming.
"When trading bullets it is better to give than to receive"

"Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

NRA Endowment Member
10/19/2012 12:15:11 AM EDT
[Last Edit: 007Kevin][Edited] [#11]
Originally Posted By PursuitSS:
Originally Posted By 007Kevin:
I think I have it figured out now.  The controls are really touchy.  I had more of a cutting flame but held off just a bit so that would not occur and it heated the test nut and bolt up really quick to melt the silver.  Using the silver wire is a pain in the butt, probably why the paste is recommended.  How much of the paste do I need on the threads?  I got some a HTF local but it doesn't seem like much and seems kind of dry.


I use enough paste that when you tighten the flash suppressor it "squirts" out at the shoulder. I then clean ALL of that off and clean any that is showing inside the flash suppressor.

I cannot over emphasize to PACK the bore with heat stop to prevent scale from forming.


I was going to ask about putting stuff in the barrel, thank you for confirming my plan.

I worry about putting that much on though and getting stuff in the barrel despite heat stop in the barrel.

10/19/2012 11:43:12 PM EDT
[#12]
Originally Posted By 007Kevin:
Originally Posted By PursuitSS:
Originally Posted By 007Kevin:
I think I have it figured out now.  The controls are really touchy.  I had more of a cutting flame but held off just a bit so that would not occur and it heated the test nut and bolt up really quick to melt the silver.  Using the silver wire is a pain in the butt, probably why the paste is recommended.  How much of the paste do I need on the threads?  I got some a HTF local but it doesn't seem like much and seems kind of dry.


I use enough paste that when you tighten the flash suppressor it "squirts" out at the shoulder. I then clean ALL of that off and clean any that is showing inside the flash suppressor.

I cannot over emphasize to PACK the bore with heat stop to prevent scale from forming.


I was going to ask about putting stuff in the barrel, thank you for confirming my plan.

I worry about putting that much on though and getting stuff in the barrel despite heat stop in the barrel.



To do this correctly "the devil is in the details". Read EVERY POST in this thread!

  • Clean the barrel threads AND the flash suppressor threads thoroughly (wire brush & acetone) as bare as you can get the metal the better

  • CAREFULLY apply the HIGH TEMP Silver Solder paste

  • Screw the Flash Suppressor on and index to where you want it

  • THOROUGHLY clean ALL excess paste off (Both outside AND inside the flash suppressor!!!) This is a MUST!!! Silver Solder in your bore is a BAD thing!

  • Apply Stop Heat everywhere you aren't going to want heat! Including inside the bore!
  •  
  • Use an Oxy-Acetylene torch to heat the area of the threads..Get on FAST, Get off FAST! You don't want the heat to migrate

  • Allow the barrel to SLOWLY cool down. Just set it aside on a non flammable surface that the heat won't damage

  •  
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    10/20/2012 1:24:14 AM EDT
    [#13]
    Originally Posted By PursuitSS:
    Originally Posted By 007Kevin:
    Originally Posted By PursuitSS:
    Originally Posted By 007Kevin:
    I think I have it figured out now.  The controls are really touchy.  I had more of a cutting flame but held off just a bit so that would not occur and it heated the test nut and bolt up really quick to melt the silver.  Using the silver wire is a pain in the butt, probably why the paste is recommended.  How much of the paste do I need on the threads?  I got some a HTF local but it doesn't seem like much and seems kind of dry.


    I use enough paste that when you tighten the flash suppressor it "squirts" out at the shoulder. I then clean ALL of that off and clean any that is showing inside the flash suppressor.

    I cannot over emphasize to PACK the bore with heat stop to prevent scale from forming.


    I was going to ask about putting stuff in the barrel, thank you for confirming my plan.

    I worry about putting that much on though and getting stuff in the barrel despite heat stop in the barrel.



    To do this correctly "the devil is in the details". Read EVERY POST in this thread!

  • Clean the barrel threads AND the flash suppressor threads thoroughly (wire brush & acetone) as bare as you can get the metal the better

  • CAREFULLY apply the HIGH TEMP Silver Solder paste

  • Screw the Flash Suppressor on and index to where you want it

  • THOROUGHLY clean ALL excess paste off (Both outside AND inside the flash suppressor!!!) This is a MUST!!! Silver Solder in your bore is a BAD thing!

  • Apply Stop Heat everywhere you aren't going to want heat! Including inside the bore!
  •  
  • Use an Oxy-Acetylene torch to heat the area of the threads..Get on FAST, Get off FAST! You don't want the heat to migrate

  • Allow the barrel to SLOWLY cool down. Just set it aside on a non flammable surface that the heat won't damage

  •  


    10-4

    10/21/2012 10:39:38 PM EDT
    [#14]
    I tried this out over the weekend. I kept heating after the solder started to move, but I must've kept going too long...some of the solder turned green and the brake was glowing orange. Oops.
    10/22/2012 8:40:28 PM EDT
    [#15]
    There heat indicating "crayons" available that are pretty accurate. What would be best is a infrared heat sensor gun.
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    10/23/2012 1:09:53 PM EDT
    [#16]
    @PursuitSS

    When you're heating the thread area, do you rotate the barrel to evenly apply heat everyone? Or is it safe to assume that it all heatsoaks and the solder will flow good on all sides of the threads?
    10/23/2012 8:39:29 PM EDT
    [#17]
    Originally Posted By Luxferro:
    @PursuitSS

    When you're heating the thread area, do you rotate the barrel to evenly apply heat everyone? Or is it safe to assume that it all heatsoaks and the solder will flow good on all sides of the threads?


    Actually I place the barrel in a vise and move the torch around the flash suppressor heating it evenly.
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    12/13/2012 9:59:22 AM EDT
    [#18]
    I've used my propane/oxygen cutting torch to silver solder my brakes on. Never any issues and I use some old silver solder that is in ribbon form.
    1/3/2013 6:27:02 AM EDT
    [#19]
    Luckily my uncle is a HVAC tech and has acetylene torches and big solder sticks for this kind of thing lol
    1/14/2013 6:52:30 PM EDT
    [#20]
    ok i know everyone says to use oxy acetylene but would a propane torch get the job done?
    1/26/2013 7:32:49 PM EDT
    [#21]
    I saw this question asked earlier in the thread, but it was never answered:

    Does anyone else have a reference to the ATF specifically requiring 56% Silver Solder (someone made this claim in this thread)?  I can find no reference to anythin other than >1000*F in the federal register or the CFRs and otherguiding documents.  I have a 45% that melts at well over 1200*F, and want to make sure it's okay before I use it.
    Please dont take it personally, the ad hominem is simply my favorite fallacy...
    1/27/2013 8:52:56 AM EDT
    [#22]
    Has anyone ever seen a video of this process?
    1/27/2013 4:38:42 PM EDT
    [#23]
    Originally Posted By RickFinsta:
    I saw this question asked earlier in the thread, but it was never answered:

    Does anyone else have a reference to the ATF specifically requiring 56% Silver Solder (someone made this claim in this thread)?  I can find no reference to anythin other than >1000*F in the federal register or the CFRs and otherguiding documents.  I have a 45% that melts at well over 1200*F, and want to make sure it's okay before I use it.


    i don't think that is a requirement of the rule. 1100 degrees is a requirement, no less!
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    1/29/2013 9:37:15 AM EDT
    [#24]
    That's my reading as well, I just wanted to be sure no one had seen a guiding document to the contrary.  I'll use the 1200*F+ 45% Safety-Silv or a solder-in-paste.
    Please dont take it personally, the ad hominem is simply my favorite fallacy...
    2/6/2013 8:38:03 PM EDT
    [Last Edit: RickFinsta][Edited] [#25]
    You know what this thread needs? MOAR P1CZ!!

    Okay, so I grabbed my buddy's old Bushy barrel, a few peel washers, and a cruddy old A2 FH, and did my practice run.



    Babytown frolics.  I used 56% paste rather than using the 45% Safety-Silv wire I've got, and turned the barrel as I heated it to get it nice and even.  I tried to break it loose after cooling, and my benchtop (to which my vise is mounted) was moving, but not the flash hider.

    I'm going to be doing this with a YHM QD mount in the next few days, which will require disassembly of the spring pack and retention collar prior to brazing.  I'll post up pics when I'm done, unless I screw up my brand new DD CHF barrel, in which case I'll be crying and drinking heavily (as opposed to a normal weekend that features less crying).

    ETA - how do you guys clean the heat sink material out of the barrel?  Mine rocked up something awful.
    Please dont take it personally, the ad hominem is simply my favorite fallacy...
    2/8/2013 8:10:39 AM EDT
    [#26]
    Dammit - I took an hour setting up the peel washer, got everything lined up and soldered, only to realize I'm 180* off on the QD brake because of the solder taking up room on the threads.  What says the hive mind?  Should I risk pulling it off and re-installing it, or just go with it?  I shoot suppressed 100% of the time anyways...
    Please dont take it personally, the ad hominem is simply my favorite fallacy...
    2/8/2013 3:46:04 PM EDT
    [#27]
    Originally Posted By RickFinsta:
    Dammit - I took an hour setting up the peel washer, got everything lined up and soldered, only to realize I'm 180* off on the QD brake because of the solder taking up room on the threads.  What says the hive mind?  Should I risk pulling it off and re-installing it, or just go with it?  I shoot suppressed 100% of the time anyways...


    Long story, but I had to pull mine off after the first time I installed it. I had no problems doing it but remember YMMV!
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    2/9/2013 8:05:14 PM EDT
    [#28]
    No problems at all - I heated it up, tightened it the rest of the way while hot, let it cool and it was good to go - it's weird, it feels like it's one piece of metal (which I understand is the point, but I've never had a perm. FH before).

    MOAR:
     

    Not the prettiest, but she'll be painted soon enough anyways.  For the record, I thought I had everything cleaned up well enough, but must've pushed some of the heat sink into the gas tube, as my first round short-stroked and caused a pretty big mess on my range bag...
    Please dont take it personally, the ad hominem is simply my favorite fallacy...
    2/24/2013 12:18:12 PM EDT
    [#29]
    Hello,

    Great thread!

    I'm setting up to SS a Vortex onto a 14.5 melonite coated barrel.  Does anybody have experience soldering on the melonite coated parts? (skim read every post-didn't see it mentioned)  

    Does anybody have experience with a removal process to get the melonite off the barrel threads?  I'll probably use a stainless wire wheel on a drill (because that's what I have), but thought I'd ask first.  

    Also, looking to find out if anyone has used the heat stop paste on melonite...

    thanks!

    I'm planning on using MAP/OXY and 56% 1200F paste.  I'll probably make a video, but don't hold your breath...  It'll be a week before I get around to that.
    2/28/2013 7:23:43 PM EDT
    [#30]
    Bump for cleanup
     
    "Site Staff remembers when you could buy a keg of musket balls for $1.75"

    I'm never wrong. I thought I was once, but I was mistaken.
    4/27/2013 7:41:18 AM EDT
    [#31]
    Sorry to resurrect this, but based on the info here, I'm going to try silver soldering my BCM Mod 0 onto my barrel.

    One question: If I use a crush washer, how do I make sure the solder "squeezes" out between the crush washer and barrel?  Won't it just get forced between the comp and the washer?  Or is that where it should be to flow under the comp when heated?

    Would a peel washer be a better choice?

    I'm having trouble visualizing the relationship between the comp, washer, barrel, and the "ring of solder" that will wick in under the comp.

    Thanks for the help.
    "...I think I speak for all of us when I say that Obama and everyone who voted for him can fornicate themselves with an iron stick. "
    4/27/2013 11:03:58 AM EDT
    [#32]
    Originally Posted By ScottS:
    Sorry to resurrect this, but based on the info here, I'm going to try silver soldering my BCM Mod 0 onto my barrel.

    One question: If I use a crush washer, how do I make sure the solder "squeezes" out between the crush washer and barrel?  Won't it just get forced between the comp and the washer?  Or is that where it should be to flow under the comp when heated?

    Would a peel washer be a better choice?

    I'm having trouble visualizing the relationship between the comp, washer, barrel, and the "ring of solder" that will wick in under the comp.

    Thanks for the help.


    I'm not quite sure what you are describing, are you planning on using Silver Solder Paste ?

    Brownells Silver Solder Paste
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    4/27/2013 12:13:14 PM EDT
    [#33]
    Originally Posted By PursuitSS:
    Originally Posted By ScottS:
    Sorry to resurrect this, but based on the info here, I'm going to try silver soldering my BCM Mod 0 onto my barrel.

    One question: If I use a crush washer, how do I make sure the solder "squeezes" out between the crush washer and barrel?  Won't it just get forced between the comp and the washer?  Or is that where it should be to flow under the comp when heated?

    Would a peel washer be a better choice?

    I'm having trouble visualizing the relationship between the comp, washer, barrel, and the "ring of solder" that will wick in under the comp.

    Thanks for the help.


    I'm not quite sure what you are describing, are you planning on using Silver Solder Paste ?

    Brownells Silver Solder Paste


    yes. So, I put the paste on the threads and the inside of the comp. Then I put on the crush washer, then thread on the comp. What keeps the paste from oozing out between the comp and the crush washer? don't I want it between the crush washer and the barrel?
    "...I think I speak for all of us when I say that Obama and everyone who voted for him can fornicate themselves with an iron stick. "
    4/27/2013 1:07:15 PM EDT
    [#34]
    If you have CLEAN threads on the barrel and comp it will adhere and pretty much stay in place. As long as the Comp is correctly soldered you don't need to worry about the crush washer.
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    4/27/2013 8:29:06 PM EDT
    [#35]
    Originally Posted By PursuitSS:
    If you have CLEAN threads on the barrel and comp it will adhere and pretty much stay in place. As long as the Comp is correctly soldered you don't need to worry about the crush washer.


    I think I get it. I was under the impression you would end up with a "ring" of silver solder that got pushed ahead of the comp, that was then wicked back and flowed under the comp. Maybe I don't understand completely and need to reread the thread before I try.
    "...I think I speak for all of us when I say that Obama and everyone who voted for him can fornicate themselves with an iron stick. "
    4/27/2013 10:51:32 PM EDT
    [#36]
    I would re-read the whole thread and make notes, there is a lot of damn good information presented.
    "When trading bullets it is better to give than to receive"

    "Take your money and a traveler's bag. And if you don't have a sword, sell your clothes and buy one!" Jesus Christ - Luke 22.36

    NRA Endowment Member
    5/27/2013 10:41:20 AM EDT
    [#37]
    Great info!
    9/4/2013 11:29:44 PM EDT
    [Last Edit: kapusta][Edited] [#38]
    Quote History
    Originally Posted By YWHIC:


    That is not legal.  

    View Quote View All Quotes
    View All Quotes
    Quote History
    Originally Posted By YWHIC:
    Originally Posted By 79rallysport:
    There is another way to pin it on without a welder. A local gunsmith showed me this .
    Drill a hole through the flash hider and in to the barrel slightly. Pull the hider back off and tap the hole with threads. Reinstall the flash hider with the threaded hole lined up with the hole in the barrel. Take a extra long set screw with loctite and thread it into the hole. It should bottom out in the hole and leave the head above the surface. Now grind off the head and shape to the hider. If your careful you only need to touch up the round shiny spot.


    That is not legal.  



    Anyway.. heres a sample of that idea.. this is a std 16" barrel SAIGA 308 with a BRAKE being PINNED on it..

    http://www.executiveprotectionservice.us/forums/308BRAKE.JPG

    I sold that Saiga recently and the buyer DID NOT care about the 'pin' or not as he was in a NORMAL state  

    This is a DPMS 556 that I did recently.. I did 'weld' over the pin and made pretty with a Dremel..

    http://www.executiveprotectionservice.us/forums/556/QSteelBrake.jpg

    Both BRAKES used RED LocTite also on the screws and the actual barrel threading..

    it 'THE LAW' wants to mess with you to the point of inspecting yout firearms THAT CLOSELY.. you are SCREWED from the gate.. IMHO..





    I was thinking the same thing - Just WHEN would an inspection of your muzzle device come into play?   When and where would you be checked?  They measure the bbl. ...
    ok, it's 16+inches.  What then, put a wrench on your brake and start crankin'?  OK, it won't move - get out the torch and thermometer and see if it loosens at anything less than 1100 degrees?  Grind off the device and check the pinning process?  Seems like a lot of hand-wringing about nothing.  I mean really - How would it become a concern whether you used brownells 440 soft silver solder or 1100 degree silver solder?  Methinks we worry too much.

    Regarding the silver soldering, a regular propane torch probably wouldn't cut it - the heat would be soaked up by the bbl. faster than you could get it to the correct temp.  The faster you can heat it, the better - less time for the rest of the attached metal to heat up.  A large tip on an oxy-acetylene set-up would be the best bet.  Some time ago, I worked at a shop that did a lot of wholesale work for smaller shops throughout the country.  Back then, replacing bolt handles on military actions for use with scopes was a popular job.  One of the guys there did 10-15 bolts a week.  He'd just cut off the old handle, do a little grinding on the new handle and bolt to get then squared away.  Then he'd line up the 10-15 bolts with new handles propped in place and go down the line welding on the new handles.  No heat sink paste or anything.  Took him about 30 seconds a bolt and when he was done with one, you could pick up the bolt by the lug end and it would just be warm.  So what that whole yarn would indicate is that a lot of heat, applied fast, is the easiest way to avoid any issues with excess heat where you don't want it.  The Mapp gas might work OK, but if available, an oxy-acetylene set-up would be the better choice.  I'd bet that a proper silver solder job would hold better than a pin.  I think you could get a pin to break before the solder gave up.
    6/30/2014 11:48:38 AM EDT
    [#39]
    Quote History
    Originally Posted By kapusta:


    Anyway.. heres a sample of that idea.. this is a std 16" barrel SAIGA 308 with a BRAKE being PINNED on it..

    http://www.executiveprotectionservice.us/forums/308BRAKE.JPG

    I sold that Saiga recently and the buyer DID NOT care about the 'pin' or not as he was in a NORMAL state  

    This is a DPMS 556 that I did recently.. I did 'weld' over the pin and made pretty with a Dremel..

    http://www.executiveprotectionservice.us/forums/556/QSteelBrake.jpg

    Both BRAKES used RED LocTite also on the screws and the actual barrel threading..

    it 'THE LAW' wants to mess with you to the point of inspecting yout firearms THAT CLOSELY.. you are SCREWED from the gate.. IMHO..





    I was thinking the same thing - Just WHEN would an inspection of your muzzle device come into play?   When and where would you be checked?  They measure the bbl. ...
    ok, it's 16+inches.  What then, put a wrench on your brake and start crankin'?  OK, it won't move - get out the torch and thermometer and see if it loosens at anything less than 1100 degrees?  Grind off the device and check the pinning process?  Seems like a lot of hand-wringing about nothing.  I mean really - How would it become a concern whether you used brownells 440 soft silver solder or 1100 degree silver solder?  Methinks we worry too much.

    Regarding the silver soldering, a regular propane torch probably wouldn't cut it - the heat would be soaked up by the bbl. faster than you could get it to the correct temp.  The faster you can heat it, the better - less time for the rest of the attached metal to heat up.  A large tip on an oxy-acetylene set-up would be the best bet.  Some time ago, I worked at a shop that did a lot of wholesale work for smaller shops throughout the country.  Back then, replacing bolt handles on military actions for use with scopes was a popular job.  One of the guys there did 10-15 bolts a week.  He'd just cut off the old handle, do a little grinding on the new handle and bolt to get then squared away.  Then he'd line up the 10-15 bolts with new handles propped in place and go down the line welding on the new handles.  No heat sink paste or anything.  Took him about 30 seconds a bolt and when he was done with one, you could pick up the bolt by the lug end and it would just be warm. So what that whole yarn would indicate is that a lot of heat, applied fast, is the easiest way to avoid any issues with excess heat where you don't want it.  The Mapp gas might work OK, but if available, an oxy-acetylene set-up would be the better choice.  I'd bet that a proper silver solder job would hold better than a pin.  I think you could get a pin to break before the solder gave up.
    View Quote View All Quotes
    View All Quotes
    Quote History
    Originally Posted By kapusta:
    Originally Posted By YWHIC:
    Originally Posted By 79rallysport:
    There is another way to pin it on without a welder. A local gunsmith showed me this .
    Drill a hole through the flash hider and in to the barrel slightly. Pull the hider back off and tap the hole with threads. Reinstall the flash hider with the threaded hole lined up with the hole in the barrel. Take a extra long set screw with loctite and thread it into the hole. It should bottom out in the hole and leave the head above the surface. Now grind off the head and shape to the hider. If your careful you only need to touch up the round shiny spot.


    That is not legal.  



    Anyway.. heres a sample of that idea.. this is a std 16" barrel SAIGA 308 with a BRAKE being PINNED on it..

    http://www.executiveprotectionservice.us/forums/308BRAKE.JPG

    I sold that Saiga recently and the buyer DID NOT care about the 'pin' or not as he was in a NORMAL state  

    This is a DPMS 556 that I did recently.. I did 'weld' over the pin and made pretty with a Dremel..

    http://www.executiveprotectionservice.us/forums/556/QSteelBrake.jpg

    Both BRAKES used RED LocTite also on the screws and the actual barrel threading..

    it 'THE LAW' wants to mess with you to the point of inspecting yout firearms THAT CLOSELY.. you are SCREWED from the gate.. IMHO..





    I was thinking the same thing - Just WHEN would an inspection of your muzzle device come into play?   When and where would you be checked?  They measure the bbl. ...
    ok, it's 16+inches.  What then, put a wrench on your brake and start crankin'?  OK, it won't move - get out the torch and thermometer and see if it loosens at anything less than 1100 degrees?  Grind off the device and check the pinning process?  Seems like a lot of hand-wringing about nothing.  I mean really - How would it become a concern whether you used brownells 440 soft silver solder or 1100 degree silver solder?  Methinks we worry too much.

    Regarding the silver soldering, a regular propane torch probably wouldn't cut it - the heat would be soaked up by the bbl. faster than you could get it to the correct temp.  The faster you can heat it, the better - less time for the rest of the attached metal to heat up.  A large tip on an oxy-acetylene set-up would be the best bet.  Some time ago, I worked at a shop that did a lot of wholesale work for smaller shops throughout the country.  Back then, replacing bolt handles on military actions for use with scopes was a popular job.  One of the guys there did 10-15 bolts a week.  He'd just cut off the old handle, do a little grinding on the new handle and bolt to get then squared away.  Then he'd line up the 10-15 bolts with new handles propped in place and go down the line welding on the new handles.  No heat sink paste or anything.  Took him about 30 seconds a bolt and when he was done with one, you could pick up the bolt by the lug end and it would just be warm. So what that whole yarn would indicate is that a lot of heat, applied fast, is the easiest way to avoid any issues with excess heat where you don't want it.  The Mapp gas might work OK, but if available, an oxy-acetylene set-up would be the better choice.  I'd bet that a proper silver solder job would hold better than a pin.  I think you could get a pin to break before the solder gave up.



    win win chicken din, seriously this is soldering 101 here, fast is the name of the game, I've a decade of experience in the jewelry business and it doesn't matter if your soldering steel, copper, silver, gold, or platinum, the faster you do the job the better the results.
    1/5/2015 12:54:00 PM EDT
    [#40]
    I'd like to share some info I learned from being taught how to apply silver solder paste to my muzzle recently.

    First off, cleanliness is of the up most importance, brake cleaner works perfectly well. Just make sure is chlorine free and free of residues.  Clean the threads of both muzzle and muzzle device, then clean them again. Let them sit for a few before you proceed.

    This job is about having the right balance of solder paste. To much is a mess, not enough is ineffective, a medium amount is needed for balance. Your silver solder will most likely come in a syringe, no need to try and use the little needle that comes with it. Run a bead of solder along the top of the muzzle threads and a bead of solder under the muzzle threads.

    Use a tooth pick to smooth the solder over the threads, left and right, till the solder is covering the threads completely. Run a bead of solder horizontal where the threads meet the barrel, only go from middle of one side to the middle of the other side. Put crush washer on, you will get some build up at the back of crush washer. Smooth that over with your tooth pick and put the extra under the bottom half of the crush washer. Now thread your muzzle device on, there will be build up of solder again, smooth it over with your tooth pick.

    Now pack the rest of your barrel (right to the edge of the muzzle device) and gas block with heat shield. And I don't mean, put a small thin layer on there, I mean pack it on 3-4 inches thick all the way around the barrel and especially by the gas block, as heat will be directed back into the barrel and the gas block.

    Propane is not hot enough. MAPP gas is good, something hotter if you got it. When applying heat, work around the muzzle device, not the barrel. Work one area, then move to another area. Top, bottom, top, bottom, top, bottom.  

    What I noticed was it will turn orange, then it will turn dark orange, then blood red. At this point, I noticed the solder. I didn't notice it so much "run", as much it boiled and went from a dull grey to a bright metallic silver. Remove heat, you are done.

    Let it cool to being able to fully wrap your hand around it. Remove heat shield stuff. Now try and remove your muzzle device. Shouldn't be able to remove it, should fell like one piece of metal.

    Note: heat shield will stain your barrel, or I should say pock mark it up. As some little bits will look as though they are still there. Some CLP and some elbow grease is all you need to remove these stains. It really is easy to over think this process, I hope this helps.
    They live, we sleep!
    1/5/2015 1:01:17 PM EDT
    [#41]
    One other comment.

    You need to remove as much finish as possible from both the theads of the barrel and from the flash suppressor threads.

    It makes for better adhesion of the Silver Solder
    "When trading bullets it is better to give than to receive"

    "People sleep peaceably in their beds at night only because rough men stand ready to do violence on their behalf." - George Orwell
    4/8/2015 1:39:44 PM EDT
    [Last Edit: IHTFP08][Edited] [#42]
    Thanks for the info. Planning on attaching a Gemtech Trek to an 11.5" barrel for 1 stamp only.

    ETA: Pics
    First is the immediate discoloration. its sloppy because I didn't wipe excess solder off prior to heating, but the extra solder doesn't affect function:


    It was more brown, but a light coat of CLP fixed it up good. Havent shot it yet:


    Overall worth it to not have to pay another 200 for SBR.
    5/1/2015 11:48:55 PM EDT
    [#43]
    I
    Quote History
    Originally Posted By WayneG:


    Easiest way is to use the Fusion paste sold by Brownells.  Flux is already mixed in.  My method:

    Coat threads with fusion paste, screw on FH.
    Coat barrel, starting about 1/8" below the FH with Heat Stop Paste (Brownells).  This will prevent discoloration and damage to the barrel.
    Coat the FH and the 1/8" section of barrel without Heat Stop with chalk, any chalk will do.  In case any solder flows onto the exposed metal this will prevent it from adhering to the surface, making clean up easy.
    USE OXY MAPP vice OXY.  This will get you up to the right temperature faster so the solder flows quicker.  
    Heat the area on the FH above the threads until you see the solder flow along the joint between the FH and the barrel.  
    Done.
    View Quote View All Quotes
    View All Quotes
    Quote History
    Originally Posted By WayneG:
    Originally Posted By Jazer:
    Originally Posted By Mad-Machinist:
    Basically you heat the flash hider with the aceteleyne torch with a very small tip till the solder melts and draws into the joint. Clean the threads of both parts very well and use a small amount of paste flux on them prior to heating.


    The solder gets placed on the threads inside the FH right?  Is that also where the paste flux is placed?


    Easiest way is to use the Fusion paste sold by Brownells.  Flux is already mixed in.  My method:

    Coat threads with fusion paste, screw on FH.
    Coat barrel, starting about 1/8" below the FH with Heat Stop Paste (Brownells).  This will prevent discoloration and damage to the barrel.
    Coat the FH and the 1/8" section of barrel without Heat Stop with chalk, any chalk will do.  In case any solder flows onto the exposed metal this will prevent it from adhering to the surface, making clean up easy.
    USE OXY MAPP vice OXY.  This will get you up to the right temperature faster so the solder flows quicker.  
    Heat the area on the FH above the threads until you see the solder flow along the joint between the FH and the barrel.  
    Done.

    Do you put the solder paste 360 degrees around the threads then turn the barrel? Doesn't the barrel get too hot to turn?
    "They who can give up essential liberty to obtain a little temporary safety, deserve neither liberty nor safety."
    Ben Franklin
    6/23/2015 2:07:26 PM EDT
    [#44]
    I picked up one of the $69 14.5 300 BLK barrels from Radical Firearms.  The barrel is nitride coated.  I have not bought a muzzle device yet, but am leaning towards something cheap until such time as I get a suppressor.

    I see that ADCO won't pin & weld parts with a nitride finish.  

    Will the silver solder method work on nitride?

    And lastly, is this type of muzzle device legal as a pin & weld on a 14.5 barrel?
    I've tried to see things from the liberal point of view ... but I'm just not flexible enough to get my head up my ass.
    7/25/2015 10:45:31 PM EDT
    [#45]
    so i am working on de-sbring an upper i have so i can use on my non sbr lowe - so i am going the bling pin/weld route. I have 65% silver solder i picked up on ebay and a benzomatic micro torch from home depot.

    solder:
    http://www.ebay.com/itm/191245255479?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

    the solder will not melt. it glows red, but will not melt or flow. am i not getting enough heat?

    i've never solder'd before so i am at a loss. any help will be great!
    7/25/2015 11:02:48 PM EDT
    [#46]
    With that size of torch, all you are doing is burning the heat treating out of your barrel.

    If you read through this entire thread, I've mentioned as have several others the best method to perform this task correctly.

    You need to use a LOT of heat block paste, the hotter the torch the better. I use an Oxy-Acetylene torch.

    Heat it FAST and get off of it!
    "When trading bullets it is better to give than to receive"

    "People sleep peaceably in their beds at night only because rough men stand ready to do violence on their behalf." - George Orwell
    7/25/2015 11:04:03 PM EDT
    [#47]
    Quote History
    Originally Posted By DoDoBrown:
    so i am working on de-sbring an upper i have so i can use on my non sbr lowe - so i am going the bling pin/weld route. I have 65% silver solder i picked up on ebay and a benzomatic micro torch from home depot.

    solder:
    http://www.ebay.com/itm/191245255479?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

    the solder will not melt. it glows red, but will not melt or flow. am i not getting enough heat?

    i've never solder'd before so i am at a loss. any help will be great!
    View Quote


    Propane torch?

    Propane isn't hot enough, you need Map gas.
    I've tried to see things from the liberal point of view ... but I'm just not flexible enough to get my head up my ass.
    7/25/2015 11:06:00 PM EDT
    [#48]
    Quote History
    Originally Posted By PursuitSS:
    With that size of torch, all you are doing is burning the heat treating out of your barrel.

    If you read through this entire thread, I've mentioned as have several others the best method to perform this task correctly.

    You need to use a LOT of heat block paste, the hotter the torch the better. I use an Oxy-Acetylene torch.

    Heat it FAST and get off of it!
    View Quote


    im not touching the barrel with the flame, i am holding the solder just above the pin hole.

    torch is small...

    http://www.amazon.com/Bernzomatic-19132-Micro-Torch-Kit/dp/B0000CBJBQ

    if i need more heat, i need to go to home despot tomorrow and pick up a MAPP torch.
    7/26/2015 3:38:10 AM EDT
    [#49]
    Are you also using heat stop? You need to have above and below where you are applying heat INCLUDING INSIDE THE BORE!

    If you don't have it inside the bore you will develop scaling.
    "When trading bullets it is better to give than to receive"

    "People sleep peaceably in their beds at night only because rough men stand ready to do violence on their behalf." - George Orwell
    7/26/2015 8:26:19 AM EDT
    [#50]
    Quote History
    Originally Posted By PursuitSS:
    Are you also using heat stop? You need to have above and below where you are applying heat INCLUDING INSIDE THE BORE!

    If you don't have it inside the bore you will develop scaling.
    View Quote


    yes, but i am blind pinning it. does barrel/brake need to be hot, too? i stopped after a few minutes when i realized the solder wasn't melting...just turning red.

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