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Carbon fiber parts will always suffer from poor pin bearing strength and low overall stiffness compared to aluminum. Doesn't matter if it's short strand fiber in epoxy, polyester, vinylester, or nylon, fabric, unidirectional tape, or mat.
Use WE-43C magnesium alloy. It will beat the snot out of burnt string and glue at less weight.
I never gave much thought to taking weight out of the bolt carrier, only adding weight. But if I wanted to reduce the weight of a steel carrier I would take a careful look at where I could take material out without compromising strength, fatigue life, or wear. Then look about everywhere else to get the weight out of the gun. The payoff will be in barrels, handguards, and butt stocks. And the scope.
Now, if we want to build an impractical stunt rifle, that's a different story, everything in the gun has to earn its way on.
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As I've stated in another thread, Mag Tactical had the right idea on their magnesium receivers, just very poor execution.
Most AR shooters don't consider the fact that the platform is
OVER 50 years old. Technological developments can (and should) be applied to update it, some won't work out, some will.
When you start thinking outside the box and looking at where you CAN save weight (without affecting reliability) you would be surprised how easy it is to get the weight down to
FIVE POUNDS! Five pounds is easy, four is DAMN HARD (and Damn expensive), three pounds is going to require a breakthrough to be achieved.
Several ways weight reduction is occurring....
Replacing steel parts with Titanium (where applicable) - Expensive!
Uber thin barrels wrapped with Carbon Fiber - Expensive!
Lightweight carriers/buffers - Moderately priced.
Removing weight from non-critical areas - inexpensive.
If you hand a shooter who is familiar with AR's a sub-five pound AR, the look on their face is priceless!
Here are a couple of photos of one of my earlier toys, it could be made CONSIDERABLY lighter today. It has a 16" barrel, a full stock sight base, a steel barrel nut, etc.
But it's still down to 5 pounds 1.2 ounces.