User Panel
Posted: 6/9/2021 5:27:04 PM EDT
We are looking for one CNC turning settup person for 1st shift, one CNC turning operator for second shift, two third shift CNC turning operators. We would like CNC turning operators to have some CNC turning experience, and we can train cooperative applicants from there. CNC settup people need to be skilled settup machinists.
We are also looking for 2nd shift CNC mill operators, and two third shift CNC mill operators. On the mill side, if you are good with hand tools we can train on the job. People who can work on a car can run a CNC milling machine capably with training. We have ~90th percentile of CNC manufacturing industry pay for this area (the operator job on the website pay rates don't reflect shift premiums for 2nd and 3rd), and ~90th percentile benefits after 60 day probation, (health, dental, 401K, vision, life insurance, 4 paid holidays, two weeks vacation, up to 5 personal days). Our work is probably 65 to 70th percentile challenging- no heavy parts to lift, no un-obtainable tolerances to hold, we have clean air mistaway units on every machine, (2 exchangers working 24 hours a day), air conditioning to keep the temperature from being hostile, we have no old machines in poor repair. Drop a resume at this link for Griffin Armament Employment opportunities. |
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We would appreciate any referrals of any machine operators for first, second, and third shift on CNC turning or milling machines. We're 30 minutes from Hartland, Delafield, wales, Ft Atkinson, Juneau, and 20 minutes from Lake mills or Oconomowoc, or 10 minutes from Johnson Creek.
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Wondering how we have never crossed paths, as I run the only shop in WI that offers melonite heat treatment, and maybe the only one in the Midwest that is also a gun guy, lol. I have a machining background, so I will keep my ear to the ground, as your shop sounds ideal.
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Quoted: Wondering how we have never crossed paths, as I run the only shop in WI that offers melonite heat treatment, and maybe the only one in the Midwest that is also a gun guy, lol. I have a machining background, so I will keep my ear to the ground, as your shop sounds ideal. View Quote Really? I've got parts I'm getting gas nitrided now but the black isn't as nice as when they were being carburized and black oxide coated. Drop me a PM and we'll chat. ETA: and of course, best of luck finding guys, OP. Things are crazy right now. My scrap guy keeps getting job offers and shops around here are trying to poach his guys just because they know they show up to work and follow directions. They'll take anyone who can communicate in English well enough and work, and they'll train. |
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Quoted: Wondering how we have never crossed paths, as I run the only shop in WI that offers melonite heat treatment, and maybe the only one in the Midwest that is also a gun guy, lol. I have a machining background, so I will keep my ear to the ground, as your shop sounds ideal. View Quote Is that Bodycoat New Berlin? There are very few nitriders in the USA from what I understand maybe like 10?. We tried Bodycoat New Berlin once, and they did more industrial parts- they had issues turning the metal red in areas. The guys doing it for firearms industry typically do shot peening and polishing operations that are a little more cosmetic in nature. We're using a Texas company right now. We do 17-4 Stainless- that's a special treatment- so it's a minority operation in a facility that happens once every week or two typically. I want to say we crossed paths at some point. Your forum name sounds familiar. |
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Yes, I am the GM at Bodycote, New Berlin. If you have tried us in the past (over 3 years ago), I would be happy to run some samples to show what we can do today. We have glass bead equipment now and are making a stronger push into cosmetics, as you are correct, in the past it was not our target market. We can do 17-4 down to H900 condition, which is as low as any salt bath FNC line can go without it starting to solidify. I am on PTO this week, but give the plant a jingle next Monday, I love to talk shop!
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I wish I was in the CNC field. Not something I really know about. FYI your location on Google maps lists you as permanently closed.
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Quoted: I wish I was in the CNC field. Not something I really know about. FYI your location on Google maps lists you as permanently closed. View Quote If you want to get into the CNC field, the world is your oyster. Right now most shops in the metro Milwaukee area will hire anyone who will show up, is willing/able to learn, and works hard. You can probably start as a button pusher in many shops for over $20/hr base pay. Many will also send you through a CNC Operator or Toolmaker program at a technical college and cover some of the tuition plus pay your to work at the shop. I first touched a CNC machine in 2017 and I own my own shop and product line now. Don't get me wrong, there are guys out there at a very high level versus most of the industry, but when it comes down to it, it is no more technically complicated than cooking (neither was production chemistry, FWIW). Poke around on Youtube and watch some videos. |
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Quoted: I wish I was in the CNC field. Not something I really know about. FYI your location on Google maps lists you as permanently closed. View Quote View All Quotes View All Quotes Quoted: I wish I was in the CNC field. Not something I really know about. FYI your location on Google maps lists you as permanently closed. We don't have a storefront currently and until we do, we would prefer Google not bring random people to the door. That's a distraction and we can't bring them into a highly controlled firearms manufacturing environment. I don't think Google even has our current location information. Quoted: Don't get me wrong, there are guys out there at a very high level versus most of the industry, but when it comes down to it, it is no more technically complicated than cooking (neither was production chemistry, FWIW). . Gordon Ramsay does cooking. Street bums and Michelangelo have historically painted somewhere in the world. CNC can get quite complicated and the best way to do it is with as much art and skill as possible. |
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Quoted: I wish I was in the CNC field. Not something I really know about. FYI your location on Google maps lists you as permanently closed. View Quote If you're talking Operation or Machinist, it starts with good mechanical aptitude, work ethic, and ability to use hand tools about half as adeptly as a professional mechanic. If you have that, you can learn to be a great operator on the job in 2 or so years. If a job is actually going to take a strong effort in training you, you'll probably make more like $17 an hour in intense learning environments for a few months, while the focus is 80% education. The jobs that will give you $20 are going to want more work, and will teach you less doing it. We have both types of positions available here. And that's really cool, to get paid to learn things people pay tech schools to not quite learn as well. I went to tech school for machining and in the manual portion, during finals I worked 55 hours a week and paid the school to do that, and at one point I got massively dehydrated and blacked out and woke up on the floor because the shop there wasn't air conditioned like our shop. Add a 3-4 years, strong attention to detail, good problem solving, good reflex response time, and the ability to remember processes and information you learn, and you can learn to be a great machinist. Add a pretty high level of intelligence and very strong drive to learn on your own time, and you could eventually be a high level programmer. Everyone starts somewhere. Today, a lot of people get ahead of themselves and ask for the ceiling without climbing the ladder, and that just sets a person up for failure and disappointment. |
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One of our guys here that we trained pretty extensively was from Texas, and we taught him to run multiaxis lathes and mills, and he had a family problem and had to go home to Texas, and he got a job working for Larue, and Larue trained him on Mastercam, and then he got a job with Ghost Gunner, and every move was a pay and responsibility uplift for him. It didn't work out for us, or for Larue, but it worked out pretty well for him.
Basically high school educated Griffin Assembly to career level pay in 2 years, without paying for any education along the way. |
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Quoted: If you want to get into the CNC field, the world is your oyster. Right now most shops in the metro Milwaukee area will hire anyone who will show up, is willing/able to learn, and works hard. You can probably start as a button pusher in many shops for over $20/hr base pay. Many will also send you through a CNC Operator or Toolmaker program at a technical college and cover some of the tuition plus pay your to work at the shop. I first touched a CNC machine in 2017 and I own my own shop and product line now. Don't get me wrong, there are guys out there at a very high level versus most of the industry, but when it comes down to it, it is no more technically complicated than cooking (neither was production chemistry, FWIW). Poke around on Youtube and watch some videos. View Quote Congrats on having your own place and product line!! For first touching a CNC 4 years ago you've done well. Like all things in life not all CNC programing is equal, programs to drill hole patterns vs 5 axis contoured surfaces are a world apart. And different machines require different skills and thoughts, 5 axis Wire vs 5 axis mill for example. I owned a Tool Shop for little over a dozen years. I was always looking/thinking about finding a product line. Never did. I was fortunate to sell out and retire early. I would gladly hire an eager person who wanted to learn and was willing to work. In fact many times the right person with no experience is often better than one with a bad work ethic and experience. I was lucky to hire one guy that had no experience. He bugged me for several weeks for a job until I gave in and hired him as an apprentice. He was a hard worker, always looking to improve his skills. After 3 years of working as an apprentice he was better than a couple of my journey men with over a decade of experience. Sadly I never got to see him reach his potential as he fell down his basement stairs and ended up dying. |
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Quoted: Congrats on having your own place and product line!! For first touching a CNC 4 years ago you've done well. Like all things in life not all CNC programing is equal, programs to drill hole patterns vs 5 axis contoured surfaces are a world apart. And different machines require different skills and thoughts, 5 axis Wire vs 5 axis mill for example. I owned a Tool Shop for little over a dozen years. I was always looking/thinking about finding a product line. Never did. I was fortunate to sell out and retire early. I would gladly hire an eager person who wanted to learn and was willing to work. In fact many times the right person with no experience is often better than one with a bad work ethic and experience. I was lucky to hire one guy that had no experience. He bugged me for several weeks for a job until I gave in and hired him as an apprentice. He was a hard worker, always looking to improve his skills. After 3 years of working as an apprentice he was better than a couple of my journey men with over a decade of experience. Sadly I never got to see him reach his potential as he fell down his basement stairs and ended up dying. View Quote I agree, its been a short stressful time. Only millions of dollars and my whole life’s work depended on my overcoming it. Failure wasn’t a good option. Ive delt with a lot of high stress stuff in my life to prepare me for it. A lot of the guys I combat deployed with to Samarra in 2004 got out of the Army when they returned. At least one fit guy in my squad got on full disability and never worked again. I stayed in 6 more years went back to Iraq for another year, also had 6 deployments doing high threat security for the state department afterward. I did have the benefit of technical school taking tool and die in 2006, so I learned manual machining and Solidworks and manual programming mills and lathes. I was probably the second highest graded guy in my class. That gave me a foundation for Mastercam training in 2016. I also had meetings with all the tool sales guys from tungaloy, sandvik, iscar etc for several weeks solid, (maybe a month) in a conference room full of blueprints for various type parts, and selected tooling for an entire production line and began programming it part by part. I had a lot of weeks over 70 hours, and some weeks over 80 turning it around. The shop has a shower and locker room and a gym and at over 80 your sleeping several days of the week at work. It is comparatively smooth now and Im working 53 average. We’re a competitive company and there are always things to do. I agree I would just as gladly hire an enthusiastic guy with work ethic and aptitude, with no cnc experience. One of my better multi-axis lathe operators is the mill dept lead (a settup person) now, and prior to 2016 he was a short term assembly guy who we hired when he was a detailer at a car dealership. One of the mill guys worked on print lines with quad graphics. One of our night lathe operators used to operate a plastic molding machine. |
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Quoted: I did have the benefit of technical school taking tool and die in 2006, View Quote Where did you you go for Tech school? 2006? I went thru tech school for Tool and Die from 1977-1979. I guess that dates me some. Only did 3 semesters, I ended up getting an apprenticeship in Tool Design offered to me at that point. That and with some other issues it seemed like why keep going to school if the end goal is to get an apprenticeship when I can get one now. Did an apprenticeship and got a Journeyman card in Tool Design. Worked for a lot of places in WI over the years. AO Smith and Johnson Controls to name 2. Didn't do just design work, did lots of other related stuff, quoting, scheduling, establishing tooling and processes required to make parts besides working in the shop getting my hands dirty. I worked with Aluminum Die casting, Aluminum extrusion, Plastic extrusion, Plastic injection molds, Progressive metal stamping dies, deep drawing tooling for stainless steel, screw machine tooling both manual and cnc, assembly fixtures, weld Fixtures and a bunch of other stuff that I can't even think of right now. I think Progressive dies are the most challenging. I designed Prog. Dies for Ford, American Motors, Fisher Body to name a few. Worked at a Job shop that was on the cutting edge of new tech, I was designing dies on CAD systems in the early '80's when the computers were large main frames. Talk about being around the block and seeing the age of computers in Tooling and manufacturing come from punched tapes to where it is now. Gee, I really feel old now. |
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Waukesha county technical college. I thought at the time I would learn it to make silencers that we were subcontracting. I did buy small cnc machines, but they were not industry quality. I did make a few aluminum products on them, but quickly sold them and started using subcontractors after that, until 2016.
Our first generation of industry machines were hurco and new yamaseiki machines. They were junk we ran hard to earn Doosans to replace them all within I think two years. The doosans are pretty competitive once you optimize fanuc look ahead, m-code timers, and get tool load monitoring software running right. We have one mazak mill we’re trying to sell to get the floor cutting machines all on one brand. Mazaks are ok, but you have stupid quirks to deal with like batteries dieing without warning, near impossible re-teach of home position, and tech support that can seemingly solve zero problems due to their poor understanding of their hodge podge of machine tools. They will talk to a customer all week but get the customer no-where, so it seems their function is to waste customer time and force them to call in paid application support for things as mundane as battery maintenance. Comparatively, fanuc warns battery low, and tells you which battery and we can swap and restart without loss of position. Other type stuff is easier too. The fanucs have a memory card formatting tool for up to 2gb. Program handling, where the mazak smart control is 512kb with no card formatting tool. The Mitsubishi is a higher performance fanuc copy control that handles parameters in a less logical fashion so you can’t dive in and fix anything without being brought up on mazak/Mitsubishi controls. |
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I bought a newish Hurco VM10i along with the product line, and before that we had four of the "mold" machines (VMX42i) at the shop I was running - those are the four machines I didn't buy LOL. I think the control is nice in that it has a modern UI and features, and the motion control isn't terrible, but the iron is not very good. At least they aren't a Haas!
The Doosans look really good. They seem to really give a shit about control implementation, which for FANUC is everything, especially with lower tier controls (i.e. not a 31i/32i). Build quality seems better than most mid tier stuff. Their turning stuff seemed very budget friendly relative to cost. I've got a new Okuma on the floor now (my only milling spindle currently) - fantastic machine but has its own quirks. For a machine that can eat metal like it can, the chip buildup can be problematic. The control is top notch and for a 19k pound bridge mill this thing can *move*. Up at the old place I stacked us with Brother Speedios and a pallet pool Matsuura for 5-axis, and all those are like printing money. If the small tooling side of things goes how I want it to, I'm going to be looking at adding either a pallet changer Speedio or a Matsuura horizontal in the next few years. Being a one man show I've gotta prioritize unattended spindle time over the long run, and both Brother and Matsuura are fantastic with factory-integrated automation in budget-friendly price ranges. Plus you get to deal with Yamazen (though Morris has been fantastic to me as well over the years). They also have the most compact designs I found when shopping. I only have about 2750 square feet, and don't really want to ever get bigger than that. If I do, that means employees, which means it is time to sell the business and move on. I could nerd out about this shit all day. |
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Our hurco was 5 axis. The Hurco 5 axis stuff just has problems. Problems with chip handling, problems with coolant getting into the encoders, coolant getting into the trunions, and pneumatic braking is weak and the seals need to be rebuilt occasionally. The three axis hurco stuff is still built in Taiwan, but it has less inherent flaws. Cnc machines from doosan are going to run a lot, and will only break down rarely. Thats what you need to make money in manufacturing.
Needing employees doesn’t have to be a time to sell. The positive is it can help a company grow. The negative is it can keep a company from growing if people aren’t able to be found. This covid stuff put a lot of people at home on the couch collecting government checks. People embraced communism and working became unnecessary for a lot of people who were ok to lose money to go on extended vacation. Wisconsin doesn’t have ideal population density for staffing to begin with. It is also hard to know what a comprehensive hr strategy is. We have indeed, billboards, and some radio ads currently. |
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I was spoiled with that Matsuura for my first 5-axis. It wasn't even one of their MAM series, just their "entry level" MX with a pallet changer. It just did exactly what you told it to, to microns, every day, all day. It had none of the problems with chip and coolant management, or thermal growth or spindle heating that I've seen with other machines trying to run balls-out 24/7. The pallet integration was really, really good. The scheduler and sister tooling or rescheduling stuff worked seamlessly. It is funny, I have heard of spindle issues with the 20k RPM units but haven't been able to find a single owner who had issues in their own shop. I would buy another in a heartbeat if I had work to justify it. My stuff is really more suited to high density fixturing on a horizontal if the sales take off, though. No real need for five axis. Hell, with utilities through-table you can even build hydraulic or pneumatic indexers into pallets if you really need to minimize operations or parts swapping. I've got some white label stuff I make that would be perfect on an MX-330 PC10 but with the EPA nonsense going on I'm not sure how that industry is going to go. I'd need to be doing about 2-3X the current EAU to justify a spindle for that. We'll see.
As to having employees... I dunno, man. I've got my mother doing front office stuff since she wanted to help out when she retired late last year, and working alone sucks (very difficult for me to stay motivated), but having to worry about all the government crap with payroll, worker's comp, etc., I don't think is for me. Hell just keeping up on the books is a chore I can barely handle. Machine warmup just finished and the saw just dropped the first billet so time to go make chips. |
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Our CNC Mills were OKK's. Preferred 50 Taper machines.
Speed was less of a concern than heavy duty, being able to take heavier cuts. Machined mostly Mild steels and Tool Steels, sometimes hardened tool steels. We depended upon Wires more than the Mills, Used Charmilles Wires, besides Die work we did lots of Plastic extrusion stuff which takes lots more thought. HAd to do multiple cuts on single openings at times. Don't figure the cuts out right and you can't get the slugs out. We were a Tool shop first and foremost. So lots of one off stuff. We did make some machine parts that occasionally got into more than one. Big numbers for us were around a dozen. Different world than production stuff in many ways yet the same in many other ways. |
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May not help the OP but when we got swamped with work we outsourced what we could.
Also bought raw materials more finished than we would normally. Get them ground top and bottom outside rather than us doing it for example. We also made prototypes or pre-approval of die samples, mostly stampings, when we had to run a bunch we would bring in Temp labor for any job that could be pushed down to them. Used them for deburring parts off CNC mills for example. Our shop was very flexible, could move talent around as needed to get a certain job done in a hurry if needed. But again, being primarily a one off shop has it advantages that way. Employees understood the issues and were willing to help on a relatively temp basis. Didn't have a need for a CNC lathe, had a really great manual lathe guy and pretty much everything being one off it was quicker to do it with my guy but when we got bigger stuff that required lots of cutting we'd send out for CNC lathe work. I was always on the lookout for help. Some of the issues I had were hiring guys that would come only if they never had to work OT on Sat. mornings. Couldn't do that, not fair to existing employees. I found that if you offered enough money you could usually suck guys away from other places. |
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Quoted: If you're talking Operation or Machinist, it starts with good mechanical aptitude, work ethic, and ability to use hand tools about half as adeptly as a professional mechanic. If you have that, you can learn to be a great operator on the job in 2 or so years. If a job is actually going to take a strong effort in training you, you'll probably make more like $17 an hour in intense learning environments for a few months, while the focus is 80% education. The jobs that will give you $20 are going to want more work, and will teach you less doing it. We have both types of positions available here. And that's really cool, to get paid to learn things people pay tech schools to not quite learn as well. I went to tech school for machining and in the manual portion, during finals I worked 55 hours a week and paid the school to do that, and at one point I got massively dehydrated and blacked out and woke up on the floor because the shop there wasn't air conditioned like our shop. Add a 3-4 years, strong attention to detail, good problem solving, good reflex response time, and the ability to remember processes and information you learn, and you can learn to be a great machinist. Add a pretty high level of intelligence and very strong drive to learn on your own time, and you could eventually be a high level programmer. Everyone starts somewhere. Today, a lot of people get ahead of themselves and ask for the ceiling without climbing the ladder, and that just sets a person up for failure and disappointment. View Quote View All Quotes View All Quotes Quoted: Quoted: I wish I was in the CNC field. Not something I really know about. FYI your location on Google maps lists you as permanently closed. If you're talking Operation or Machinist, it starts with good mechanical aptitude, work ethic, and ability to use hand tools about half as adeptly as a professional mechanic. If you have that, you can learn to be a great operator on the job in 2 or so years. If a job is actually going to take a strong effort in training you, you'll probably make more like $17 an hour in intense learning environments for a few months, while the focus is 80% education. The jobs that will give you $20 are going to want more work, and will teach you less doing it. We have both types of positions available here. And that's really cool, to get paid to learn things people pay tech schools to not quite learn as well. I went to tech school for machining and in the manual portion, during finals I worked 55 hours a week and paid the school to do that, and at one point I got massively dehydrated and blacked out and woke up on the floor because the shop there wasn't air conditioned like our shop. Add a 3-4 years, strong attention to detail, good problem solving, good reflex response time, and the ability to remember processes and information you learn, and you can learn to be a great machinist. Add a pretty high level of intelligence and very strong drive to learn on your own time, and you could eventually be a high level programmer. Everyone starts somewhere. Today, a lot of people get ahead of themselves and ask for the ceiling without climbing the ladder, and that just sets a person up for failure and disappointment. What you described makes me think I could do the job. I don't think I could convince the family for the move and the pay cut. You'd be walking over to me during the shift sayin," how many baffles did you turn?" And I'd be telling you we really need to be timing our mounts with our suppressors so that the gas flow through the baffle counteracts the weight of the suppressor leading to minimal poi change. |
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A 2 year tech degree will open doors for you, especially if you can at least work part time for a shop. We see the future and we need to recruit more young guys out of tech school.
Looking at maybe 8 retirements in the next 5 years. |
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