Hypothetically speaking, let's say you have a permanently damaged lower Bushmaster. I can't see why if you sent Bushmaster the old lower and they made a new one for you with the exact serial number, why it couldn't be done. Especially with the agreement that Bushmaster keeps the damaged one, so there is only one lower "floating" around with one particular serial number.
However...I can see a problem here in communist Kalivornia. That being where Bushmaster says, "no, we are not allowed to ship 'new' lowers to california any longer and a replacement receiver would be considered 'newly manufactured.'
However, I think a way around this would be for you and Bushmaster to come up with an agreement that they are not sending you a "new one", its just a "repaired" lower. Only one lower out there with one serial number. Know what I mean?
Im calling Bushy tomorrow and asking them that. I wonder about that same question all the time.
I know for a fact, a buddy of mine was shooting some terrible terrible "reloads" for his Hk45 USP. Hk specifically states that the warranty for their guns is automatically void if reloads are fired in the gun resulting in damage.
Well...my buddy blew up his gun. Specifically the frame of the pistol, which is the serialized part. He called Hk and told them what happened and really wasn't expecting anything from Hk, because he knew it was his fault. UNBELIEVABLY, Hk said, "send us your old frame and we'll replace it....FOR FREE!!!!"
What a company. Not only that, they had him send the entire gun so they could test the slide and other "upper" parts. Everything else was in perfect order, just the polymer frame was blown apart. The gave him a new frame (lower) and used the same exact serial number. The government (state and BATF) was never involved in the transaction.
Hk said it was a major "repair job".
Works for me......:)