Interesting KB observation, and I mean I observe this with my own eyes-
I have a collection of once fired 40S&W brass.
The majority of this brass has a very visible (like, .02-.03 inch on the OD) bulge in the head (back end, near the extractor groove) of the brass. That's a high pressure sign, for sure.
This brass is from a variety of manufacturers, and was shot in a variety of guns.
I would never ever ever NEVER resize and reload this brass. It's scrap.
On the other hand, the Winchester White Box stuff (185 grain) is absolutely normal from my G24c and G22.
My conclusion is that .40 S&W is sometimes factory loaded to the redline. Some chambers may be oversize (I suspect my carbine has a big chamber.) Hot factory loads- I don't shoot 'em much, I prefer target loads. I would pass on reloading that brass.
Lighter target loads, I will reload with other jacketed target loads. I will keep an eagle eye on the condition of the brass, especially the head region near the web.
So boys, take a carefull look at your brass, and report back what you see!
I believe the 40S&W is sometimes loaded right to the redline. I have no need to push that hard. Anything I shoot still kicks ass on any 9mm. Any more than that, bust out the Casull.
Pete